1984-2008 Harley Davidson Softail Models Repair & Service Manual (318 MB PDF, Searchable & Printable PDF)
Harley Davidson Softail 2008 – SAMPLE
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 1984-2008 Harley Davidson Softail Models Motorcycle. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for 1984-2008 Harley Davidson Softail Models is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
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MAKE: Harley Davidson
YEAR: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008
LANGUAGE: English
FORMAT: PDF (318 MB)
MODEL: Softail
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EXCERPT:
MAINSHAFT BEARING AND LIP SEAL
Removal
Wear safety glasses or goggles when removing or installing retaining rings. Retaining rings can slip from the pliers and could be propelled with enough force to cause
serious eye injury. (00312a)
1. Pull lip seal from bearing bore on transmission side of primary chaincase. Use a seal remover or rolling head pry bar for best results.
2. Remove retaining ring from groove on transmission side of bearing.
3. Support inner primary chaincase on transmission side of bearing.
NOTE
Support inner primary chain case area on transmission side while pressing bearing out of primary chaincase. The force needed to remove bearing may cause damage to primary chain
case.
4. Place primary chaincase in arbor press. Press out bearing from clutch side applying pressure to the outer race.
Installation
1. Inspect the bearing bore to verify that it is clean and smooth. Install retaining ring in groove on pulley side of primary chaincase.
2. Place primary chaincase in arbor press with the transmission side up.
3. Support the bearing support area on the clutch side of the primary chaincase.
NOTE
Support the bearing support area on clutch side while pressing bearing into bore. The force needed to press bearing into position may force and unsupported primary chain case to become damaged.
4. Apply a thin film of oil to outer diameter of bearing
5. Applying pressure to the outer race, press new bearing letter side up, into bore until it makes solid contact with the bearing support area.
6. See Figure 6-22. Retaining ring (1) must be oriented as shown to prevent blocking of oil passage (2). Install retaining ring to lock position of bearing in bore.Verify that
the ring is fully seated in the groove and is in proper orientation.