2004-2006 Harley Davidson Sportster Motorcycle Workshop Repair & Service Manual (462 Pages, Searchable, Printable, Bookmarked, iPad-ready PDF)
Complete digital workshop service and repair manual written for the Harley Davidson Sportster Motorcycle; Production model years: 2004 2005 2006. All styles covered (all models, and engines). It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices.
This QUALITY manual is 100% COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! Buy from responsible seller and get INSTANT DOWNLOAD now without wasting your hard-owned money on uncertainty or surprise; this manual is exactly as described.
PRODUCT DETAILS:
Total Pages: 462 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
Delivery: instant download link displayed on checkout page & emailed to you after payment
Protection: DRM-free; without any restriction
Printable: Yes
This COMPLETE official full workshop service repair manual includes:
* Detailed sub-steps expand on repair procedure information
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Numbered instructions guide you through every repair procedure step by step.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
* Numbered table of contents easy to use so that you can find the information you need fast.
* This manual also makes it easy to diagnose and repair problems with your machines electrical system.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* COMPLETE, Absolutely No Missing Pages!
* Official Service INFORMATION You Can Count On!
* Customer Satisfaction GUARANTEED!
EXCERPT (2004-2006 Harley Davidson Sportster Motorbike Service/Repair Manual):
1 Chapter One General Information
2 Chapter Two Troubleshooting
3 Chapter Three Periodic Lubrication, Maintenance & Tune-up
4 Chapter Four Engine Top End
5 Chapter Five Engine Lower End
6 Chapter Six Primary Drive, Clutch & External Shift Mechanism
7 Chapter Seven Transmission & Internal Shift Mechanism
8 Chapter Eight Fuel, Emission Control & Exhaust Systems
9 Chapter Nine Electrical System
10 Chapter Ten Wheels, Tires & Drive Belt
11 Chapter Eleven Front Suspension & Steering
12 Chapter Twelve Rear Suspension
13 Chapter Thirteen Brakes
14 Chapter Fourteen Body
15 Chapter Fifteen Index
16 Chapter Sixteen Wiring Diagrams
INNER ROCKER COVERS
The outer and inner rocker covers (Figure 1) can be removed from either cylinder with the engine installed in the frame. The outer rocker cover sits on top of the inner rocker cover, which contains the rocker arms and shafts.
Cover Removal
1. Remove the air cleaner backplate as described in Chapter Eight.
2. Remove the outer rocker cover as described in this chapter.
NOTE
Steps 3A and 3B describe two methods for turning the engine over by hand. When performing Step 3A, the bike must be supported with the rear wheel off the ground.
3A. Shift the transmission into fifth gear. While watching the rocker arms, turn the rear wheel until both valves are closed on the cylinder being serviced.
3B. Remove the primary cover as described in Chapter
Six. While watching the rocker arms, turn the engine sprocket nut (with a socket and ratchet) until both valves are closed on the cylinder being serviced.
4. Remove the socket head bolts and washers (A, Figure 6).
5. Remove the bolts and washer (B, Figure 6).
6. Remove the four rocker arm mounting bolts and washers (C, Figure 6) by unscrewing each bolt 1/4 turn in a crossing pattern.
7. Remove the lower rocker cover (A, Figure 7). Discard the gasket.
Cover Installation
1. Install a new gasket (A, Figure 8) with the sealer bead facing up.
2. Place the lower rocker cover into position (A, Figure 7), while at the same time inserting the pushrods (B, Figure 8) into the rocker arm sockets (B, Figure 7).
CAUTION To ensure proper installation and tappet.