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Case 580D Loader Backhoe Workshop Repair & Service Manual


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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Case 580D Loader Backhoe. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your Case 580D like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Case 580D Loader Backhoe is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

1,766+ pages, bookmarked, Searchable, Printable, high quality PDF

“Service Manual.pdf”
Case 580D Loader Backhoe Service Manual
1,766 pages

“Operator’s Manual.pdf”
Case 580D Loader Backhoe Operator’s Manual
28 pages

EXCERPT:
5800 LOADER BACKHOE
TABLE OF CONTENTS
DIVISION/SECTION SECTION NO.
1- GENERAL
Service Manual Introduction … 1001
Maintenance and Lubrication … 1002
General Engine Specifications- 207 Naturally Aspirated Engine … 10t0
Detailed Engine Specifications- 207 Naturally Aspirated Engine … 102-6
General Engine Specifications- 207 Turbocharged Engine … 1210
Detailed Engine Specifications – 207 Turbocharged Engines … 122e
2- ENGINES
Engine Diagnosis … 2001
Engine Tune-Up- 207 Naturally Aspirated Engine … 2002
Engine Stall Tests … 2003
Engine Removal and Installation … 2004
Engine Accessories (Air cleaners, muffler, exhaust pipe, radiator, turbocharger removal and installation, cold start system) … 2005
207 NATURALLY ASPIRATED ENGINE
Cylinder Head, Valve Train, and Camshaft … 2015
Crankshaft, Bearings, Flywheel, and Oil Seals … 2035
Oil Pump … 2045
Cooling System … 2055
Cylinder Block, Sleeves, Pistons, and Rods … 2125
Lubrication System (See Section 2555) 207 TURBOCHARGED ENGINE Engine-Tune-Up … 2202
Cylinder Head, Valve Train, and Camshaft … 2215
Cylinder Block, Sleeves, Pistons, and Rods … 2225
Crankshaft, Bearings, Flywheel, and Oil Seals … 2235
Oil Pump … 2245
Cooling System … 2255
Engine Lubrication … 2555
Turbocharger Failure Analysis … 2565
3 – FUEL SYSTEM
Fuel Filters … 30t0
Fuel Injection Pump … 301-2
Fuel Injectors … 301-3
Fuel Lines, Fuel Tank, and Engine Controls … 3052
4 – ELECTRICAL
Electrical System Troubleshooting … 4002
Wiring Diagrams … 4003
Batteries … 4005
Starter … 4006
Alternator … 4007
Instrument Cluster and Instrument Panel … 4009
5- STEERING
Steering System Troubleshooting … 5002
Power Steering Pump … 5005
Steering Control Valve and Steering Column … 5007
Steering Cylinders … 5010
Front Axle- Two-Wheel Drive Machines … 5021
Front Axle- Four-Wheel Drive Machines … 5022
6- POWER TRAIN
Power Shuttle Troubleshooting … 6202
Power Shuttle and Torque Converter … 6210
Power Shuttle Controls … 6211
Transaxle Removal and Installation … 6212
Transaxle and Differential Lock- for Machines Equipped with Naturally Aspirated Engine … 6214
Transaxle and Differential Lock – For Machines
Equipped with Turbocharged Engine … 6215
Transfer Case … 6216
Drives haft … 6222
Wheels and Tires … 6229
7- BRAKES
Brake Pedals and Linkage, Master Cylinder, and Parking Brake … 7106
Self-Adjusting Differential Brakes- For Machines with Naturally Aspirated Engine … 7122
Self-Adjusting Differential Brakes- For Machines with Turbocharged Engine … 7123
8 – HYDRAULIC SYSTEM
Hydraulic System Troubleshooting … 8002
Removing Contamination with the Case Portable Filter … 8003
Hydraulic Pump … 8005
Loader Control Valves … 8007
Steering Relief Valve, Unloading Valve,
and Quick Disconnect Couplings … 8008
Three Point Hitch Control Valves … 8009
Hydreco Loader Control Valve … 8010
Cylinders … 8090
Backhoe Control Valve … 8107
Stabilizer Control Valve … 8109
Boom Lock System … 8121
9- MOUNTED EQUIPMENT/CHASSIS
Air Conditioning Troubleshooting … 9002
Air Conditioning System … 9003
Loader … 9010
Three Point Hitch … 9033
Cab and Canopy … 9061
Operators Seats, Seat Belts, and Supports … 9064
35 Backhoe … 91 00
Decals and Painting … 9201
Noise Control … 9203

INLET/OUTLET SECTION
Disassembly
1. Put the inlet/outlet section in the vise with soft jaws.
Figure 44
2. Loosen and remove the relief valve from the inlet/outlet section.
1. Relief Valve
Figure 45
3. See Figure 47. Disassemble the relief valve. Remove and discard the seal from the plunger.
Remove and discard the 0-rings and backup ring from the body.
Assembly
1. Inspect the parts of the inlet/outlet section according to the instructions on page 8009-48.
2. Install new 0-rings and backup ring on the body of the relief valve, Figure 47.
3. Install a new seal on the plunger, Figure 47.
4. Assemble the parts of the relief valve.
5. Install the relief valve in the housing of the inlet/outlet section.
Figure 46
Figure 47- Inlet/Outlet Section
LIFT SECTION
Disassembly
1. Put the lift section in the vise with soft jaws.
Figure 48
2. Loosen and remove the screws that fasten the spring cap to the housing.
1. Screws
Figure 49
3. Remove the spring cap.
1. Spring Cap
Figure 50