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Complete workshop & service manual with electrical wiring diagrams for Caterpillar 3204 Engines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Caterpillar 3204 Diesel Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
MANUAL LIST:
SENR4978 – Testing And Adjusting (DELCO Remy 20-SI Series Alternator).pdf
SENR3003 – Specifications (3204 Industrial Engines)
SENR3004 – General Service Information (3204 Industrial Engines)
SENR3007 – Disassembly and Assembly (3204 Industrial Engines)
SENR3230 – Disassembly and Assembly (3204 Vehicular Engines)
SENR4214 – Disassembly and Assembly (3204 Vehicular Engine for 943 & 953 Track-Type Loaders)
SENR4978 – Disassembly and Assembly (DELCO Remy 20-SI Series Alternator).pdf
SENR4978 – Specifications (DELCO Remy 20-SI Series Alternator).pdf
SENR4978 – Systems Operation (DELCO Remy 20-SI Series Alternator).pdf
EXCERPT:
NOTE: The center and two end main journals have no oil hole. To remove these bearings, put a thin piece of soft material that will not damage the crankshaft journal against the end of the bearing opposite the tab. Hit the bearing with the soft material until the tab of the bearing is free from the groove in the cylinder block. Remove the upper half of the main bearing.
4. Remove the upper half of the other main bearings as follows:
a. Turn the crankshaft until tool (B) can be installed in the crankshaft journal. Install tool (B).
b. Turn the crankshaft in the direction which will push the upper main bearing out, tab end first.
c. Check the condition of the bearings. (See Guideline For Reusable Parts, Main And Connecting Rod Bearings, Form No. SEBF8009.)
5. Remove crankshaft thrust bearings (2) from each side of the No. 3 main bearing saddle.
NOTE: Install the main bearings dry when the clearance checks are made. Put clean engine oil on the main bearings for final assembly. Also, be sure the tabs on the back side of the main bearings fit in the grooves of the main bearing caps and cylinder block.
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