Complete workshop & service manual with electrical wiring diagrams for JCB 500 Series (525-58, 525-67, 530-67, 530-95, 530-110, 530-120, 532H, 535-67, 537-120, 537-130, 537H). It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This JCB 500 Series (525-58, 525-67, 530-67, 530-95, 530-110, 530-120, 532H, 535-67, 537-120, 537-130, 537H) service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
9803-3600 – JCB 500 Series (525-58, 525-67, 530-67, 530-95, 530-110, 530-120, 535-67, 537-120, 537-130) Service Manual.pdf
9803-3641 – JCB 532H, 537H Service Manual Supplement to 9803-3600.pdf
This Service Manual covers the following Machines:-
525-58 and 525-58 Farm Special – from machine Serial Number 561001
525-67 and 525-67 Farm Special – from machine Serial Number 561001
525-58 and 525-67 Farm Special Plus
525-58 and 525-67 Basic Servo Options
527-58 and 527-67 – from machine Serial Number 572775
530-95 – from machine Serial Number 564980
530-110 – from machine Serial Number 563359
530-110 and 530-120 – PlaceAce
530-110 and 530-120 Servo Options
530-120 – from machine Serial Number 562601
530-67 and 530-67 Farm Special – from machine Serial Number 571001
535-67 – from machine Serial Number 572775
537-120 and 537-130 from machine Serial Number 572900
Information covers two stage and three stage boom machines.
EXCERPT:
General 1
Hydraulics 2
Body and Framework 3
PlaceAce Control System 4
Servo Control System 4A
Engine 5
Transmission 6
Axles 7
Brakes 8
Hydraulic Steering 9
Electrics 10
Service Tools 11
Index
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REAR HUB (Splined), BRAKES AND DRIVESHAFTASSEMBLY.
1 Install the drive shaft inner bearing assembly (see page 7/ 5-5 Step 1 and Step 2).
2 Fit drive shaft inner end into splines of differential gears (see page 7/5-5 Step 3).
3 Fit needle roller bearing 1 and seal 2 into hub swivel 3.
Note: Do not force fit bearing 1 and make sure the manufacturers mark is facing out.
4 Assemble top and bottom trunnions (see page 7/5-5 Step 4 and 7/5-8 Step 6 to 9).
5 Lightly oil the inner wheel bearing race 6. Assemble the bearing cup 7 and bearing race into the bearing carrier 8.
6 Fit a new type combination seal 9 into the bearing carrier 8 so that the chamfer faces the hub swivel. Do not disassemble seal or use excessive force when fitting.
Note: Make sure the seal enters squarely and that the surface of the seal is 5 mm (0.2 in) A from the end of the bore of the bearing carrier, as shown.
7 Lightly oil the inner wheel bearing race 11. Assemble the bearing cup 10 and bearing race into the bearing carrier 8. Fit bearing carrier onto axle stub.
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