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Kia Rio 2000-2016 Workshop Repair & Service Manual
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Kia Rio 2000-2016. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Kia Rio 2000-2016 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
EXCERPT:
Manual Transaxle (M5CF1)
GENERAL
MANUAL TRANSAXLE SYSTEM
MANUAL TRANSAXLE
INPUT SHAFT
OUTPUT SHAFT
SHIFT FORK
DIFFERENTIAL
SPEEDOMETER DRIVEN GEAR ASSEMBLY
MANUAL TRANSAXLE SYSTEM
DISASSEMBLY
1. Remove the snap ring(A) and washer(D) and remove the front ball bearing(B) and the rear ball bearing(C) using press.
2. Remove the thrust washer(A) and spacer(B).
3. Remove the ring(A) and specer(B).
4. Remove the 5th sleeve, 5th gear, 4th gear, 3＆4th sleeve and 3rd gear all together using press.
INSPECTION
INPUT SHAFT
1. Check the outer surface of the input shaft where the needle bearing is mounting for damage or abnormal wear.
2. Check the input shaft gear teeth for damage.
NEEDLE ROLLER BEARING
1. Install the needle bearing on the shaft with the bearing sleeve and gear.
Check that it rotates smoothly without abnormal noise or play.
2. Check the needle bearing cage for distortion.
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