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Complete workshop & service manual with electrical wiring diagrams for Caterpillar TH62, TH63, TH82, TH83 Tele-handler. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
These Caterpillar Caterpillar Caterpillar TH62, TH63, TH82, TH83 Tele-handler manuals (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
MANUAL LIST:
TEJB9602 – Product Bulletin (Work Tools for Cat Telehandlers).pdf
RENR1377 – Systems Operation (Electric Protection System Energize-To-Run for Generator Set, Industrial & Marine Diesel Engines)
RENR1377 – Testing & Adjusting (Electric Protection System Energize-To-Run for Generator Set, Industrial & Marine Diesel Engines)
RENR3404 – Schematic (TH62, TH63, TH82 & TH83 Electrical System)
RENR3407 – Schematic (TH62, TH63, TH82 & TH83 Telehandler Electrical System)
RENR3415 – Schematic (TH62, TH63, TH82 & TH83 Telehandler Electrical System)
RENR3443 – Schematic (TH62, TH63, TH82 & TH83 Telehandler Hydraulic System for Type 1, Type 3 or Type A Control Arrangements)
RENR3444 – Schematic (TH62, TH63, TH82 & TH83 Telehandler Hydraulic System for Type 2, Type 4 or Type B Control Arrangements)
RENR3453 – Disassembly & Assembly (TH62, TH63, TH82, TH83 & TH103 Telehandlers Engine Supplement)
RENR3455 – Systems Operation (TH62, TH63, TH82 & TH83 Telehandlers Steering System)
RENR3455 – Testing & Adjusting (TH62, TH63, TH82 & TH83 Telehandlers Steering System)
RENR3458 – Schematic (TH62, TH63, TH82 & TH83 Telehandler Hydraulic System for Type ‘A’ Control Arrangement)
RENR3462 – Specifications (TH62, TH63, TH82 & TH83 Telehandlers Steering and Hydraulic System)
RENR3473 – Schematic (TH62, TH63, TH82 & TH83 Telehandler Hydraulic System for Type ‘B’ Control Arrangemen)
RENR5106 – Specifications (TH62, TH63, TH82 & TH83 Telehandlers Braking System)
RENR5106 – Systems Operation (TH62, TH63, TH82 & TH83 Telehandlers Braking System)
RENR5106 – Testing & Adjusting (TH62, TH63, TH82 & TH83 Telehandlers Braking System)
SEGV3008 – Systems Operation (Fundamentals Electrical System for All Caterpillar Products)
SENR3130 – Torque Specifications
SENR3685 – Disassembly & Assembly (Alternator – Bosch K1_N1)
SENR3685 – Specifications (Alternator – Bosch K1_N1)
SENR3685 – Systems Operation (Alternator – Bosch K1_N1)
SENR3685 – Testing & Adjusting (Alternator – Bosch K1_N1)
SENR3685 – Troubleshooting (Alternator – Bosch K1_N1)
SENR3828 – Disassembly & Assembly (RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors)
SENR3828 – Specifications (RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors)
SENR3828 – Systems Operation (RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors)
SENR3828 – Testing & Adjusting (RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors)
SENR3981 – Schematic – Fluid Power & Electrical Graphic Symbols
SENR5841 – Disassembly & Assembly (G3B, K3A & L3A Denso Alternators)
SENR5841 – Specifications (G3B, K3A & L3A Denso Alternators)
SENR5841 – Systems Operation (G3B, K3A & L3A Denso Alternators)
SENR5841 – Testing & Adjusting (G3B, K3A & L3A Denso Alternators)
SENR5844 – Systems Operation (TH62, TH63, TH82 & TH83 Telehandlers Braking System)
SENR5844 – Testing & Adjusting (TH62, TH63, TH82 & TH83 Telehandlers Braking System)
SENR5847 – Schematic (TH62, TH63, TH82, TH83 & TH103 Telehandler Electrical System)
SENR5851 – Disassembly & Assembly (TH62, TH63, TH82 & TH83 Telehandlers Engine Supplement)
SENR5857 – Specifications (TH62, TH63, TH82 & TH83 Telehandlers Steering & Hydraulic)
UENR3262 – Disassembly & Assembly – Seal Installation
RENR3436 – Disassembly & Assembly (TH62, TH63, TH82, TH83 & TH103 Telehandlers Power Train).pdf
RENR3437 – Disassembly & Assembly (TH62, TH63, TH82, TH83 & TH103 Telehandlers Machine Systems).pdf
SEBF9050 – Applied Failure Analysis – Engine Valve Failure Modes{1100, 1105}.pdf
SEBU6875 – Owner’s Manual (Caterpillar Driver Information Display).pdf
SENR2995 – Product Safety.pdf
SENR3130 – Specifications (Torque Specifications for All Caterpillar Products).pdf
SENR5840 – Disassembly & Assembly (TH62, TH63, TH82 & TH83 Telehandlers Power Train).pdf
SENR5845 – Schematic (TH62, TH63, TH82 & TH83 Telehandlers Hydraulic System).pdf
SENR5846 – Disassembly and Assembly (TH62, TH63 TH82 & TH83 Telehandlers Machine Systems).pdf…
EXCERPT:
Note: Be very careful in the performance of this step. Ensure that the soft drift is in contact with the end of splined hub (4). Do not attempt to apply pressure on retaining washer (2). The outside diameter of the retaining washer is larger than the inside diameter of the bearing (not shown).
3. Use a soft drift and a hammer in order to drive the splined hub out of the bearing (5) (not shown).
…
Engine and Transmission
Remove Engine and Transmission.
Start By:
a. Remove battery. b. Remove radiator.
1. Remove four nuts (1), bolts (2) and washers (3) and remove hood and hood support (4).
2. Disconnect electrical cables (5) from alternator.
3. Remove three nuts (6), washers (7) and disconnect exhaust pipe (8).
4. Disconnect electrical cables (9) from starter motor solenoid. Remove nut (10) and disconnect earth cable (11).
5. Disconnect air intake hose (12) from beneath air cleaner assembly.
6. Remove bolt (13), washer (14) and clip (15) and detach battery cables from transmission.
…
Bank Valve – Assemble
Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. All disassembly and all assembly procedures must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound during the assembly procedure.
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