Category: Manual

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Complete workshop & service manual with electrical wiring diagrams for Takeuchi Compact Excavator TB23R . It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Takeuchi Compact Excavator TB23R service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

412 pages, bookmarked, Searchable, Printable, high quality PDF
Takeuchi Compact Excavator TB23R Workshop Manual; 412 pages; Serial Number TB020: 12300007~

EXCERPT:
I . GENERAL
II . SPECIFICATIONS
III. MACHINE CONFIGURATION IV . HYDRAULIC UNITS
V . TROUBLESHOOTING VI. ENGINE
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PILOT VALVE – HYDRAULIC UNITS
OPERATION
The pilot valve casing contains a vertical shaft hole with a reducing valve incorporated into it. When the handle is tilted, the push rod and spring seat are pushed down changing the secondary pressure springʼs pressure.
The casing provides the inlet port P (the primary pressure) and the tank port T. The secondary pressure commensurate with the variation of the operation angle of the handle (1) is taken out through the output ports A and B below the vertical shaft hole. The secondary pressure functions as the pilot pressure to actuate the spool of the control valve (2).
When the Handle (1) is at the Neutral Position:
The force of the spring (3) for setting the secondary pressure that determines the output pressure of the pilot valve is not conveyed to the spool (4). There- fore, the spool (4) is pushed up by the return spring (5), and the output ports A and B are connected with the tank port T, making the pressures in the ports A and B equal to the pressure in the tank port T.
When the Handle (1) is Tilted:
When the handle (1) is tilted and the push rod (6) is pushed, the spool (4) moves downward and the input port P is connected with the output port A. Then, the oil from the pilot pump flows into the output port A, generating a pressure.
When the Handle (1) is Kept at a Certain Position:
When the pressure in the output port A increases to the level equivalent to the force of the spring (3) set by inclination the handle (1), the hydraulic pressure balances with the spring force. When the pressure in the output port A becomes higher than the set spring force, the output port A and the input port P close while the output port B and the tank port T open. When the pressure in the output port A becomes lower than the set spring force, the output port A and the input port P open while the output port B and the tank port T close. Thus, the secondary pressure is always kept constant.
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Complete workshop & service manual with electrical wiring diagrams for Takeuchi Compact Excavator TB020. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Takeuchi Compact Excavator TB020 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

490 pages, bookmarked, Searchable, Printable, high quality PDF
Takeuchi Compact Excavator TB020 Workshop Manual; 490 pages; Serial Number TB020: 1203001~

EXCERPT:
TRAVEL MOTOR
General Cautions
• Carry out disassembly and assembly in a clean place and place the disassembled parts in a place where they will be kept clean at all times.
• Before disassembly, clean the outside surfaces around the ports thoroughly, using a wire brush to remove paint from the joints.
• Clean all disassembled parts with clean hydraulic oil such as diesel fuel.
• Make match marks, etc. on each of the parts so that they can be assembled in their original positions during assembly.
Disassembly
1. Take out the socket bolts and remove the cover (1 ).
2. Take out the plug (2).
3. Take out the cap (3).
HYDRAULIC UNITS
• Replace all seals each time the travel motor is disassembled, applying a thin coat of grease to the seals before fitting them.
• Check each part to make sure there is no abnormal wear or seizing and use sand paper, etc. to remove burrs and sharp edges, etc.
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Takeuchi Compact Excavator TB015 Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for Takeuchi Compact Excavator TB015 . It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Takeuchi Compact Excavator TB015 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

328 pages, bookmarked, Searchable, Printable, high quality PDF
Takeuchi Compact Excavator TB015 Workshop Manual; 328 pages; Serial Number TB015: 1153001~

EXCERPT:
MACHINE CONFIGURATION – DRIVE SYSTEM
Removing the Hydraulic Pump
1. Remove the center cover on the hood.
• Refer to the item “Removing the Cover”.
2. Remove engine cover [F] and the cab bracket.
• Refer to the item “Removing .the Cab”.
3. Remove the fuel tank.
• Refer to the item “Removing the Fuel Tank”.
4. Loosen the hydraulic oil tank drain plug and drain out the oil.
• Gradually loosen the filler plug to release the tank’s internal pressure fully.
• Tank Level Capacity: 22 l
5. Disconnect the hose (1) on the exhaust side from the pump.
6. Disconnect the hose (2) on the intake side from the pump.
7. Remove the mounting bolts (3), then remove the hydraulic pump (4).
• Hydraulic Pump Weight: Approx. 5 kg.
Installing the Hydraulic Pump
Follow the procedure used for removal in reverse order.
• Fill the spline portion (A) with grease.
Use Molybdenum disulfide grease NLGI No. 1.
Cautions when Starting the Hydraulic Pump
1. Fill the pump housing with clean hydraulic oil.
2. After starting, let the pump run for a short time at idling speed, then bleed out all the air in the internal circuits completely.
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Complete workshop & service manual with electrical wiring diagrams for Takeuchi Compact Excavator TB014, TB016. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Takeuchi Compact Excavator TB014, TB016 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

577 pages, bookmarked, Searchable, Printable, high quality PDF manual
Takeuchi Compact Excavator TB014, TB016 Workshop Manual; 577 pages; Serial Number TB014: 11410001~, TB016: 11610001~

EXCERPT:
(2) Diaphragm assy inspection
Inspect the diaphragm assy on the rocker arm cover
every 1000 hours or 2 years, whichever comes first. Refer to 4.2.4 point 6 for the function of the diaphragm.
1)Loosen screws, and remove a diaphragm assy, and check whether oil and so on doesn’t enter between the diaphragm and the cover. If oil and so on enters into the diaphragm assy, the diaphragm doesn’t work well.
2)Check the damages of the diaphragm rubber and the spring. If necessary, replace with new ones.
[NOTICE]
• When a diaphragm is damaged, pressure control inside the crankcase becomes insufficient, and troubles
such as combustion defect and so on occur.
• At lube oil replacement or lube oil supply the amount of lube oil isn’t to be beyond the standard upper limit.
If the lube oil quantity is beyond the upper limit or an engine is operated beyond the allowable maximum angle of an engine, the amount of oil mist may be inducted in the combustion chamber and the oil hammer sometimes may occur.
(3) Intake/exhaust valve clearance adjustment
Make measurement and adjustment while the engine is cold.
(a)Valve clearance measurement
1)Remove the rocker arm cover above cylinder head.
2)Set the No.1 cylinder in the compression TDC
Turn the crankshaft to bring the piston of the No.1 cylinder to its compression top dead center while watching the rocker arm motion, timing scale and the top mark position of the crankshaft pulley.
(Position where both the intake and exhaust valves are closed.)
Notes:
• The crankshaft shall be turned clockwise as seen from the radiator side.
• The No.1 cylinder position is on the opposite side of the radiator.
• Since there is a clearance between the rocker arm and valve at the compression top dead center, the position of TDC can be checked by hand. Also see that the top mark on the crankshaft pulley aligns with the mark on the gear case. If there is no valve clearance, disassemble and inspect around the valve seat, since the valve seat may be worn abnormally.
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Complete workshop & service manual with electrical wiring diagrams for Takeuchi Compact Excavator TB007. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This TB007 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

“TB007-E(WB4-101E2).pdf”
Takeuchi Compact Excavator TB007 Workshop Manual; 230 pages; Serial Number TB007: 1073001~

EXCERPT:
HYDRAULIC SYSTEM – MACHINE CONFIGURATION
DISASSEMBLY AND ASSEMBLY
Removing the Hydraulic Tank
1. Loosen the drain plug (1) and drain out the hydraulic oil.
• The filler cap should be loosened gradually and the tank’s internal pressure bled out completely before
draining out the oil.
• Tank Level Capacity : 12 l
2. Remove the engine cover, side frames [R] and [L] and the center cover.
• Refer to the item “Removing the Covers”.
3. Disconnect the return hose (2), the drain hose (3) and the suction hoses (4) [2 hoses].
4. Remove the cushion rubber (5) from the tank.
5. Remove the installation bolts and remove the tank.
• Hydraulic Tank Weight: Approx. 13kg
Installing the Hydraulic Tank
Follow the procedure used for removal in reverse order.
Filling with Hydraulic Oil
1. Fill the tank with the specified amount of hydraulic oil through the filler inlet.
2. Run the engine for 2-3minutes at low speed.
3. Retract the arm and bucket cylinders fully, lower the boom and lower the bucket to the ground.
4. Lower the dozer blade to the ground.
5. Check if the oil level is proper using a level gauge.
Tank Pressurization
1. Extend all the cylinders fully, then in that condition, close the filler inlet. (The dozer blade should be lowered
to the ground.)
· When filling of the hydraulic tank is completed, be sure to pressurize the tank.
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