Category: Manual

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John Deere 625i Gator Utility Vehicle XUV Repair Technical Manual (TM107019)

TM107019 – 625i Gator Utility Vehicle XUV Technical Manual (Repair).pdf
1,227 pages, bookmarked, Searchable, Printable, high quality PDF

Complete Repair Technical Manual for John Deere 625i Gator Utility Vehicle XUV. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 625i Gator Utility Vehicle XUV Repair Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

EXCERPT:
TABLE OF CONTENTS
10 – General Information
20 – Engine Repair
30 – Fuel and Air Repair
40 – Electrical Repair
50 – Power Train Repair
60 – Steering and Brake Repair
80 – Miscellaneous Repair
90 – Operator’s Station Repair
220 – Engine Operation, Tests, and Adjustments
230 – Fuel and Air Operation, Tests, and Adjustments
240 – Electrical Operation, Tests, and Adjustments
250 – Power Train Operations, Tests, and Adjustments
260 – Steering and Brake Operation, Tests, and Adjustments
299 – Service Tools
…

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John Deere 624H Loader and TC62H Tool Carrier Operation & Test Technical Manual (TM1639)

TM1639 – 624H Loader and TC62H Tool Carrier Operation and Test Technical Manual.pdf
808 pages, bookmarked, Searchable, Printable, high quality PDF

Complete technical Operation & Test Manual with electrical wiring diagrams for John Deere 624H Loader and TC62H Tool Carrier. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 624H Loader and TC62H Tool Carrier Operation & Test Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

CONTENTS
Table of Contents
9000 – General Information . . . . 13
01 – Safety . . . . . 13
Avoid Harmful Asbestos Dust . . . 13
Avoid Heating Near Pressurized Fluid Lines . . . 14
Avoid High-Pressure Fluids . . . . 15
Dispose of Waste Properly . . . . 16
Handle Chemical Products Safely . . . 17
Handle Fluids Safely—Avoid Fires . . . 18
Keep ROPS Installed Properly . . . 19
Live With Safety . . . . 20
Park Machine Safely . . . . 21
Practice Safe Maintenance . . . . 22
Prepare for Emergencies . . . . 24
Prevent Acid Burns . . . . 25
Prevent Battery Explosions . . . . 27
Remove Paint Before Welding or Heating . . . 28
Replace Safety Signs . . . . 29
Service Machines Safely . . . . 30
Service Tires Safely . . . . 31
Support Machine Properly . . . . 33
Use Proper Lifting Equipment . . . 34
Use Proper Tools . . . . 35
Wear Protective Clothing . . . . 36
Work in Clean Area . . . . 37
Work In Ventilated Area . . . . 38
02 – General Specifications . . . . 40
624H High Lift Specifications . . . . 40
624H_TC62H Specifications . . . . 41
Drain and Refill Capacities—624H_TC62H . . . 42
Other Information—624H_TC62H . . . 43
03 – Torque Values . . . . 45
Additional Metric Cap Screw Torque Values . . . 45
Check Oil Lines And Fittings . . . . 47
Hardware Torque Specifications . . . 48
Keep ROPS Installed Properly . . . 49
Metric Bolt and Screw Torque Values . . . 50
Service Recommendations For Flat Face O-Ring Seal Fittings . . . 52
Service Recommendations For Inch Series Four Bolt Flange Fittings . . . 54
Service Recommendations for Metric Series Four Bolt Flange Fitting . . . 55
Service Recommendations for O-Ring Boss Fittings . . . 56
Unified Inch Bolt and Screw Torque Values . . . 59
04 – Fuels and Lubricants . . . . 61
Alternative and Synthetic Lubricants . . . 61Diesel Engine Oil . . . . 62
Diesel Fuel Storage . . . . 64
Diesel Fuel . . . . . 65
Fuel Tank . . . . . 66
Grease . . . . . 67
Low Sulfur Diesel Fuel Conditioner . . . 68
Lubricant Storage . . . . 69
Lubricity of Diesel Fuel . . . . 70
Mixing of Lubricants . . . . 71
Transmission, Hydraulic System, Park Brake, And Differential Oil . . . 72
9005 – Operational Checkout . . . . 73
Complete Machine Operational Checkout . . . 73
9010 – Engine . . . . . 145
05 – Theory of Operation . . . . 145
Engine—Sectional View . . . . 145
General Engine Description . . . . 146
PowerTech 4.5 L (4045) and 6.8 L (6068) John Deere Engines—Use 147 CTM104 and CTM207
15 – Diagnostic Information . . . . 148
Diagnose Engine Malfunctions . . . 148
PowerTech 4.5 L (4045) and 6.8 L (6068) John Deere Engines—Use 156
CTM 104 and CTM207
20 – Adjustments . . . . . 157
Adjust Fuel Shut-Off Solenoid . . . 157
Check And Adjust Slow and Fast Idle . . . 158
Display Monitor Tachometer . . . . 160
Monitor Display Unit-User Diagnostics Menu-Engine Sensors (d04) . . . 161
PowerTech 4.5 L (4045) and 6.8 L (6068) John Deere Engine—Use CTM104 and CTM207
Speed Control Linkage Adjustment . . . 163
25 – Tests . . . . . 165
Air Intake System Leakage Test . . . 165
Display Monitor Tachometer . . . . 167
Engine Air Heater Test Above 10°C (50°F) . . . 168
Engine Power Test Using Engine Pulldown . . . 170
Engine Power Test Using Turbocharger Boost Pressure . . . 172
Fuel Line Leakage Test . . . . 174
Injection Pump Timing . . . . 175
Monitor Display Unit-User Diagnostics Menu-Engine Sensors (d04) . . . 176
PowerTech 4.5 L (4045) and 6.8 L (6068) John Deere Engine—Use CTM104 and CTM207
9015 – Electrical System . . . . 178
05 – Theory of Operation . . . . 178
Electrical Circuit Malfunctions . . . 178
Electrical Schematic Symbols . . . 179
Electrical System Visual Inspection . . . 181Grounded Circuit . . . . 182
High Resistance Circuit . . . . 184
Multimeter . . . . . 185
Open Circuit . . . . . 186
Reading a Component Location Diagram . . . 187
Reading a Connector End View Diagram . . . 188
Reading a System Functional Schematic . . . 189
Reading a Wiring Diagram . . . . 190
Schematic, Wiring Diagram, and Component Location Information . . . 191
Sensor Circuit Shorted to Ground . . . 192
Sensor Circuit Shorted to Itself . . . 193
Sensor Circuit Shorted to Power . . . 195
Seven Step Electrical Test Procedure . . . 197
Shorted Circuit . . . . 199
10 – System Diagrams . . . . 201
Axle Disconnect Harness (W33) Component Location . . . 201
Battery (Cables) Harness (W24) Component Location . . . 202
Cab Work Lights Harness (W19) Component Location . . . 203
CAN Terminator Harness (W14) Component Location . . . 204
Component Identification Table . . . 205
Converter And Power Plug Harness (W21) Component Location . . . 207
Converter And Power Plug Harness (W21) Connectors, Wire And Pin Location
Electric Air Adjust Seat Harness (W36) Component Location . . . 209
Engine Air Heater Harness (W7) Component Location . . . 210
Engine Frame Harness (W5) Component Location . . . 211
Engine Harness (W6) And Engine Oil Pressure Switch Harness (W18) Component Location
Front Console Harness (W4) Component Location . . . 213
Functional Schematic And Component Location Legend . . . 214
Fuse (Blade-Type) Color Codes . . . 220
Fuse Specifications . . . . 221
License Plate Light Harness (W15) Component Location . . . 222
Load Center Harness (W3) Component Location . . . 223
Load Center Harness (W3) Connectors, Wire And Pin Location . . . 224
Loader Frame Harness (With Tool Carrier) (W11) Component Location
Loader Frame Harness (Without Tool Carrier) (W2) Component Location
Pin Disconnect Harness (W16) Component Location . . . 227
Radio Harness (W34) Component Location (S.N. 572399—578900) . . . 228
Radio Harness (W34) Component Location (S.N. 578901—) . . . 229
Radio Harness (W34) Component Location (S.N. —572398) . . . 230
Rear Frame Harness (W13) Component Location . . . 231
Return-to-Dig Harness (With Tool Carrier) (W12) Component
LocationReturn-to-Dig Harness (Without Tool Carrier) (W8) Component Location
Ride Control Harness (W9) Component Location . . . 234
Secondary Steering Pump Motor Harness (W23) Component Location
Secondary Steering Switch Harness (W17) Component Location . . . 236
Sump Tank Harness (W31) Component Location . . . 237
System Functional Schematic Section Legend . . . 238
System Functional Schematic . . . 239
Transmission Harness (W10) Component Location . . . 242
15 – Sub-System Diagnostics . . . . 245
Back-Up Alarm And Park Brake Sensing And Park Brake Release
Circuit Specifications
Back-Up Alarm And Park Brake Sensing And Park Brake Release
Circuit Theory Of Operation
Brake And Light Circuit Functional Schematic . . . 248
Brake And Light Circuit Operational Information . . . 249
Brake And Light Circuit Specifications . . . 250
Brake And Light Circuit Theory Of Operation . . . 251
Cab Work Light Circuit Functional Schematic . . . 252
Cab Work Light Circuit Operational Information . . . 253
Cab Work Light Circuit Theory Of Operation . . . 254
Charging Circuit Functional Schematic . . . 255
Charging Circuit Operational Information . . . 256
Charging Circuit Theory Of Operation . . . 257
Chassis Computer Unit Circuit Connector Signals For 30—Pin Connector
Chassis Computer Unit Circuit Connector Signals For 60—Pin Connector
Chassis Computer Unit Circuit Functional Schematic . . . 263
Chassis Computer Unit Circuit Operational Information . . . 264
Chassis Computer Unit Circuit Theory Of Operation . . . 265
Chassis Computer Unit—Battery Monitoring Signals . . . 266
Chassis Computer Unit—Drive Lights And Work Lights Signals . . . 267
Chassis Computer Unit—Intermittent Wipers Circuit Signals . . . 268
Chassis Computer Unit—Tail_Marker Lights Signals . . . 269
Chassis Computer Unit—Turn And Flasher Light Signals . . . 270
Converter And Radio Circuit Functional Schematic . . . 271
Differential Lock, Pin Disconnect, And Axle Disconnect Circuit Functional Schematic
Drive Light Circuit Functional Schematic . . . 273
Drive Light Circuit Theory Of Operation . . . 274
Engine Air Heater Circuit Diagnostic Procedures . . . 275
Engine Air Heater Circuit Functional Schematic . . . 279
Engine Air Heater Circuit Operation . . . 280
Engine Air Heater Circuit Operational Information . . . 281Flasher And Turn Signal Functional Schematic . . . 282
Front Wiper Circuit Functional Schematic . . . 283
Fuel Shutoff Circuit Functional Schematic . . . 284
Fuel Shutoff Circuit Operational Information . . . 285
Fuel Shutoff Circuit Theory Of Operation . . . 286
Horn Circuit Functional Schematic . . . 287
Monitor Display Unit Circuit Functional Schematic . . . 288
Monitor Display Unit Circuit Operational Information . . . 289
Monitor Display Unit Circuit Specifications—Gauge Ranges . . . 290
Monitor Display Unit Circuit Specifications—Switches And Senders . . . 292
Monitor Display Unit Circuit Theory Of Operation—Caution And Warning Lights And Gauges
Monitor Display Unit Circuit Theory Of Operation—Function . . . 295
Monitor Display Unit Circuit Theory Of Operation—Modes Of Operation
Monitor Display Unit Circuit Theory Of Operation—Switches, Sensors And Indicator Lights 297
Monitor Display Unit Gauge Sensor Specifications and Diagnostic Display 301
Monitor Display Unit Menu Structure . . . 303
Monitor Display Unit Reconfiguration—Access Service Menu . . . 304
Monitor Display Unit Reconfiguration—Delete Service Codes . . . 305
Monitor Display Unit Reconfiguration—Enable Options (S 06) . . . 306
Monitor Display Unit Reconfiguration—Machine Model (S 01) . . . 307
Monitor Display Unit Reconfiguration—Tire Size (S 03) . . . 308
Monitor Display Unit-Diagnostics Menu-Engine Sensors (d 04) . . . 309
Monitor Display Unit—Accessing Menus . . . 311
Monitor Display Unit—Accessory Menu—0.1 Hour Meter Mode (A 06) . . 312
Monitor Display Unit—Accessory Menu—Auto Mode To First (A 03) . . . 313
Monitor Display Unit—Accessory Menu—Clutch Cutoff (A 01) . . . 314
Monitor Display Unit—Accessory Menu—Job Timer Mode (A 04) . . . 316
Monitor Display Unit—Accessory Menu—Metric Units Mode (A 07) . . . 317
Monitor Display Unit—Accessory Menu—Quick Shift Mode (A 02) . . . 318
Monitor Display Unit—Accessory Menu—Stop Watch Mode (A 05) . . . 320
Monitor Display Unit—Diagnostics Menu—Battery Monitor (d 03) . . . 321
Monitor Display Unit—Diagnostics Menu—Continuity Check (d 02) . . . 322
Monitor Display Unit—Diagnostics Menu—Fuel Sensor (d 07) . . . 325
Monitor Display Unit—Diagnostics Menu—Functional Service Codes
…

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John Deere 550A Crawler Bulldozer & 555A Crawler Loader Technical Manual (TM1292)

TM1292 – John Deere 550A Crawler Bulldozer & 555A Crawler Loader Technical Manual.pdf
896 pages, bookmarked, Searchable, Printable, high quality PDF

Complete Technical Manual with electrical wiring diagrams for John Deere 550A Crawler Bulldozer & 555A Crawler Loader. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 550A Crawler Bulldozer & 555A Crawler Loader Operation & Test Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

CONTENTS
SECTION AND GROUP CONTENTS
SECTION 04-ENGINE–Continued
SECTION I-GENERAL INFORMATION
I-Introduction and Safety Information
II-General Specifications
III-Cap Screw Torque Values
IV- Lubrication
Group 0416–Turbocharger
Group 0417- Water Pump
Group 0418-Thermostats, Housing and Piping
Group 0419-Engine Oil Cooler
Group 0420-Fuel Filter
Group 0421-Fuel Transfer Pump
Group 0422-starting System
Group 0433-Flywheel, Housing and Fasteners SECTION 01- TRACKS
Group 0134-Track Systems
SECTION 02- AXLES AND SUSPENSION SYSTEMS
SECTION 05-ENGINE AUXILIARY SYSTEMS
Group 0250-Axle Shaft, Bearings, Reduction Gears and Steering Clutches
SECTION 03-TRANSMISSION
Group 0315-Controls
Group 0350—Gears, Shafts, Bearings, Power Shift Clutch, and Torque Converter
Group 0360-Transmission Hydraulics
0505–Cold Weather Starting Aids
0510-Cooling Systems
0515-Speed Controls
0560-External Fuel Supply Systems
SECTION 06–TORQUE CONVERTER
Group 0651 -Converter, Turbine, Gears,. and Shafts (See Group 0350).
SECTION 04-ENGINE
SECTION 09–STEERING SYSTEMS
Group 0400-Removal and Installation
Group 0401-Crankshaft and Main Bearings
Group 0402- Camshaft and Valve Actuating Means
Group 0403-Connecting Rods and Pistons
Group 0404-Cylinder Block (Users)
Group 0407-Engine Oiling System
Group 0409-Cylinder Head and Valves
Group 0413-Fuel Injection System
Group 0415-Engine Balancer
Group 0960-Power Steering
SECTION 15-EQUIPMENT ATTACHING

…

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John Deere 544K 4WD Loader Operator’s Manual (OMT346593X19)

“OMT346593X19 – 544K 4WD Loader (PIN: 1BZ544K_ _ _D000001— ) Operator’s Manual.pdf”
462 pages, bookmarked, Searchable, Printable, high quality PDF

Complete Operator’s Manuals for John Deere 544K 4WD Loader (PIN: 1BZ544K_ _ _D000001— ). It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This John Deere 544K 4WD Loader Operator’s Manual (PIN: 1BZ544K_ _ _D000001— ) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

TABLE OF CONTENTS
Manual Identification—READ THIS FIRST
Foreword
1-1 Safety-Safety and Operator Convenience
1-2 – Safety-General Precautions
1-3 – Safety-Operating Precautions
1-4 – Safety-Maintenance Precautions
1-5 – Safety-Safety Signs
2-1 – Operation-Operator’s Station
2-2 – Operation-Operating the Machine
2-3 – Operation-Monitor Operation
3-1 – Maintenance-Machine
3-2 – Maintenance-Periodic Maintenance
3-3 – Maintenance-As Required
3-4 – Maintenance-Every 10 Hours or Daily
3-5 – Maintenance-Every 100 Hours
3-6 – Maintenance-Initial Service – 250 Hours
3-7 – Maintenance-Every 250 Hours
3-8 – Maintenance-Every 500 Hours
3-9 – Maintenance-Every 1000 Hours
3-10 – Maintenance-Every 2000 Hours
3-11 – Maintenance-Every 4000 Hours
3-12 – Maintenance-Every 5000 Hours
3-13 – Maintenance-Every 6000 Hours
4-1 – Miscellaneous-Machine
4-2 – Miscellaneous-Operational Checkout
4-3 – Miscellaneous-Troubleshooting
4-4 – Miscellaneous-Storage
4-5 – Miscellaneous-Machine Numbers
4-6 – Miscellaneous-Specifications
…

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John Deere 544K 4WD Loader Operator’s Manual (OMT275694)

“OMT275694 – 544K 4WD Loader (PIN_1DW544K_ _ _D642685-) Operator’s Manual.pdf”
4872 pages, bookmarked, Searchable, Printable, high quality PDF

Complete Operator’s Manuals for John Deere 544K 4WD Loader. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This John Deere 544K 4WD Loader Operator’s Manual is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

TABLE OF CONTENTS
Foreword
Manual Identification—READ THIS FIRST!
IMPORTANT
CARB Non-road Emissions Control Warranty Statement—Compression Ignition
EPA Non-road Emissions Control Warranty Statement—Compression Ignition
Conformity Marking
FCC Notifications to User
1 – Safety
Add and Operate Attachments Safely
Add Cab Guarding for Special Uses
Avoid Backover Accidents
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Avoid Machine Tip Over
Avoid Static Electricity Risk When Refueling
Avoid Unauthorized Machine Modifications
Avoid Work Site Hazards
Clean Debris from Machine
Dispose of Waste Properly
Drive Metal Pins Safely
Follow Safety Instructions
Handle Chemical Products Safely
Inspect and Maintain ROPS
Inspect Machine
Keep Riders Off Machine
Make Welding Repairs Safely
Operate Only If Qualified
Operating on Slopes
Operating or Traveling On Public Roads
Park and Prepare for Service Safely
Prepare for Emergencies
Prevent Battery Explosions
Prevent Fires
Prevent Unintended Machine Movement
Recognize Safety Information
Remove Paint Before Welding or Heating
Safety and Operator Convenience Features
Safety Signs
Service Cooling System Safely
Service Tires Safely
Start Only From Operator’s Seat
Stay Clear of Moving Parts
Use and Maintain Seat Belt
Use Special Care When Operating Loader
Use Steps and Handholds Correctly
Wear Protective Equipment
Work In Ventilated Area
2 – Operation
Advanced Display Unit (ADU)
Air Conditioner and Heater Operation
Automatic Idle and Automatic Shutdown
Auxiliary Control
Backdragging
Battery Disconnect Switch
Before Starting Work
Boom Height Kickout Adjustment
Check Instruments Before Starting
Cold Start Aid—Block Heater—If Equipped
Cold Start Aid—Starting Fluid—If Equipped
Cold Weather Warmup
Counter Switch
Counter Switch Operation
Differential Lock Operation
Display Unit Functions
Display Unit—Main Menu
Display Unit—Main Menu—Codes
Display Unit—Main Menu—Codes—Active Codes
Display Unit—Main Menu—Codes—Stored Codes
Display Unit—Main Menu—Diagnostics
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped
Display Unit—Main Menu—Diagnostics—Battery Monitor
Display Unit—Main Menu—Diagnostics—Cab Switches
Display Unit—Main Menu—Diagnostics—Engine Sensors
Display Unit—Main Menu—Diagnostics—FNR Selector
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors
Display Unit—Main Menu—Diagnostics—JDLinkTM System Info
Display Unit—Main Menu—Diagnostics—Joystick Steering—If Equipped
Display Unit—Main Menu—Diagnostics—Machine ID
Display Unit—Main Menu—Diagnostics—Machine Sensors
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped
Display Unit—Main Menu—Diagnostics—Park Brake Test
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped
Display Unit—Main Menu—Diagnostics—Switch Module
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped
Display Unit—Main Menu—Diagnostics—Transmission_Axle
Display Unit—Main Menu—Monitor Settings
Display Unit—Main Menu—Payload Scale—Auto Add
Display Unit—Main Menu—Payload Scale—Diagnostics
Display Unit—Main Menu—Payload Scale—Display Units
Display Unit—Main Menu—Payload Scale—If Equipped
Display Unit—Main Menu—Payload Scale—Long Total
Display Unit—Main Menu—Payload Scale—Setup
Display Unit—Main Menu—Security
Display Unit—Main Menu—Security—Change Owner PIN
Display Unit—Main Menu—Security—Delayed Operator Logout
Display Unit—Main Menu—Security—Manage Operator PINs
Display Unit—Main Menu—Security—Manage Transport PIN
Display Unit—Main Menu—Security—Security
Display Unit—Main Menu—Settings
Display Unit—Main Menu—Settings—Camera Mode
Display Unit—Main Menu—Settings—Counters
Display Unit—Main Menu—Settings—Courtesy Lights
Display Unit—Main Menu—Settings—Job Timer
Display Unit—Main Menu—Settings—Operator Configuration
Display Unit—Main Menu—Settings—Quick Shift
Display Unit—Main Menu—Settings—Reverse Fan Cycle
Display Unit—Main Menu—Settings—Ride Control—If Equipped
Display Unit—Main Menu—Settings—Stopwatch
Display Unit—Main Menu—Software Delivery
Display Unit—Main Menu—Software Delivery—Software Update
Display Unit—Normal Display
Embedded Payload Scale—If Equipped
Engine Break-In Period
Fire Extinguisher Mounting Location
Fork Attachment
Horn Button
Inspect Machine Daily Before Starting
Joystick Bucket and Boom Control
Joystick Steering Armrest Adjustment— if Equipped
Joystick Steering Control—If Equipped
Levers—Four Function Hydraulic Control
Levers—Joystick Steering Control
Levers—Three Function Hydraulic Control
Levers—Two Function Hydraulic Control
Lifting the Machine
Loading Machine on a Trailer
Opening and Securing Side Door
Opening Rear Side Window
Opening Side Window _ Secondary Exit
Operating Loader Coupler—If Equipped
Park Brake Switch
Parking the Machine
Pedals
Rear Camera and Radar Object Detection (ROD) System—If Equipped
Return-to-Carry Kickout Adjustment
Return-to-Dig Adjustment for PowerllelTM Linkage—If Equipped
Return-to-Dig Adjustment for Z-Bar Linkage
Ride Control—If Equipped
Sealed Switch Module (SSM)
Seat Adjustment
Secondary Steering—If Equipped
Security System
Service ADVISORTM Remote (SAR) Software Delivery Process
Shifting the Transmission
Starting the Engine
Switch Module Functions
Towing Procedure
Turn Signals
Two Lever Bucket and Boom Control
Using the Loader Bucket
3 – Maintenance
217
Additional Information About Diesel Engine Coolants and John Deere COOL-GARDTM II Coolant Extender
217
Adjust Engine Valve Lash (Clearance)
219
Alternative and Synthetic Lubricants
220
BioDiesel Fuel
221
Boom Lock
223
Check Air Intake Hoses and Charge Air Cooler Tube Couplings
224
Check and Clean or Replace Cab Fresh Air Filter
225
Check and Clean or Replace Cab Recirculating Air Filter
227
Check Battery Water Level and Terminals
229
Check Coolant Level in Surge Tank
233
Check Coolant
234
Check Engine Oil Level
236
Check Front and Rear Axle Oil Level
237
Check Hour Meter Regularly
238
Check Hydraulic Oil Level
239
Check Park Brake Oil Level
240
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped
242
Check Ride Control Accumulator—If Equipped
244
Check Transmission Oil Level
246
Check Wheel Bolt Torque
248
Check Windshield Washer Fluid Level
249
Clean Air Cleaner Dust Unloader Valve
250
Clean Cooler Cores
251
Clean Engine Crankcase Vent Tube
252
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped
253
Clean Hydraulic Pump Case Drain In-Line Screen
254
Clean Hydraulic System Fill Strainer
257
Cooling System Doors
258
Diesel Engine Break-InTM Oil
259
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
260
Diesel Engine Oil—Tier 3 and Stage III A Engines
262
Diesel Fuel
263
Disposing of Coolant
265
Drain and Refill Engine Oil and Replace Filter
266
Drain and Refill Front and Rear Axle Oil
268
Drain and Refill Park Brake Oil
270
Drain and Refill Transmission Oil and Replace Filter
272
Drain Cooling System
276
Drain Intervals for Diesel Engine Coolant
278
Drain Water From Auxiliary Fuel Filter and Water Separator—If Equipped
279
Drain Water From Final Fuel Filter
280
Drain Water From Primary Fuel Filter and Water Separator
281
Drain, Flush, and Refill Hydraulic System Oil
282
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA — PowerTechTM Engines
284
Engine Service Doors and Side Shields
286
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
288
Frame Locking Bar
289
Fuel Filters
291
Fuel Tank
292
Grease
Handling and Storing Diesel Fuel
Hydraulic Oil
Inspect Air Conditioner Compressor and Alternator Belt
Inspect Driveline Damper
Inspect Engine Air Cleaner Elements
Inspect Outer Pin Seals
Inspect Tires and Check Pressure
John Deere COOL-GARDTM II Coolant Extender
Lubricant Storage
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints
Lubricate Frame Hinge Pivots
Lubricate Front and Rear Axle Shaft Seals
Lubricate Front and Rear Shaft Seals on Park Brake
Lubricate Loader Linkage and Cylinder Pivots—PowerllelTM Linkage
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage
Lubricity of Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Mixing of Lubricants
Operating in Warm Temperature Climates
Pin Removal—If Equipped With PowerllelTM Linkage
Prepare Machine for Maintenance
Refill Cooling System
Replace Air Cleaner Dust Unloader Valve
Replace Auxiliary Fuel Filter—If Equipped
Replace Axle Oil Filters—If Equipped
Replace Crankshaft Damper
Replace Engine Air Cleaner Elements
Replace Final Fuel Filter
Replace Hydraulic Reservoir Breather Filter
Replace Hydraulic System Return Filter
Replace In-Line Fuel Strainer
Replace Outer Pin Seals
Replace Primary Fuel Filter
Required Parts
Rerun Transmission Clutch Calibration
Service Intervals
Service Machine at Specified Intervals
Supplemental Coolant Additives
Take Engine Oil Sample
Take Fluid Samples
Testing Diesel Engine Coolant
Testing Diesel Fuel
Tire Pressures
Transmission, Park Brake, and Axle Oil
4 – Miscellaneous
12-Volt Auxiliary Power Outlet—If Equipped
Air Conditioner System Service
Air Conditioning System
Bleed Fuel System
Check Air Inlet Cover
Differential and Axle
Do Not Service Control Valves, Cylinders, Pumps, or Motors
Drain and Refill Capacities
Driveline
Engine Specifications
External Service Brake Inspection
Fluid Sampling Test Ports—If Equipped
Handling, Checking, and Servicing Batteries Carefully
Hardware Torque Specifications
Heater System
High Lift Z-Bar Specifications
Hydraulic System
Inspect Fuel Tank Vent Hose and Breather Filter
JDLinkTM Machine Monitoring System (MMS)—If Equipped
Keep Electronic Control Unit Connectors Clean
Keep Machines Secure
Keep Proof of Ownership
Keep ROPS Installed Properly
Metric Bolt and Screw Torque Values
Monthly Storage Procedure
Operational Checkout
Park Brake
PowerllelTM Specifications
Precautions for Alternator and Regulator
Prepare Machine for Storage
Record Engine Serial Number
Record Front and Rear Axle Housing Serial Numbers
Record Hydraulic Pump Serial Number
Record Product Identification Number (PIN)
Record Transmission Serial Number
Remove and Install Batteries
Replacement Batteries
Replacing Bucket Teeth—TK Series
Replacing Fuses
Service Brakef
Service Recommendations For Snap-To-Connect (STC®) Fittings
Software Update
Standard Z-Bar Specifications
Steering
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped
Transmission
Travel Speeds
Troubleshooting Procedure
Unified Inch Bolt and Screw Torque Values
Using Battery Charger
Using Booster Batteries—24-Volt System
Welding Near Electronic Control Units
Welding On Machine
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