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Suzuki DL650, DL1000 Factory Service & Shop Manual


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Suzuki DL650, DL1000 Factory Service & Shop Manual

FILE LIST:
“99500-36130-01E.pdf”
Suzuki DL650K4 V-strom 2004 Service Manual (English); 464 pages

“99500-36130-03E.pdf”
Suzuki DL650K4 V-strom 2004 Service Manual (English); 467 pages

“DL650K4 V-strom ’04 (ES).pdf”
Suzuki DL650K4 V-strom 2004 Service Manual (Spanish); 467 pages

“99500-39230-03E.pdf”
Suzuki DL1000K2 V-strom 2002 Service Manual; 450 pages; 99500-39230-03E

“99500-39230-01E.pdf”
Suzuki DL1000K2 V-strom 2002 Service Manual; 444 pages; 99500-39230-01E

Complete workshop & service manual with electrical wiring diagrams for Suzuki DL650, DL1000. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

Suzuki DL650, DL1000 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

EXCERPT:
GROUP INDEX
GENERAL INFORMATION
PERIODIC MAINTENANCE
ENGINE
FUEL SYSTEM AND THROTTLE BODY
COOLING AND LUBRICATION SYSTEM
CHASSIS
ELECTRICAL SYSTEM
SERVICING INFORMATION
EMISSION CONTROL INFORMATION
WIRING DIAGRAM

FUEL SYSTEM AND THROTTLE BODY 5-15
AIR CLEANER AND THROTTLE BODY
REMOVAL
AIR CLEANER BOX
• Remove the fuel tank. (!5-7)
• Disconnect the IAT sensor coupler 1.
• Remove the IAP sensor vacuum hose 2.
• Disconnect the IAP sensor coupler 3.
• Loosen the throttle body clamp screws.
• Disconnect the PAIR hose.
• Disconnect the PAIR lead wire coupler 4.
• Disconnect the crankcase breather hoses.
• Remove the air cleaner box.

GROUP INDEX
GENERAL INFORMATION
PERIODIC MAINTENANCE
ENGINE
FI SYSTEM
COOLING AND LUBRICATION SYSTEM
CHASSIS
ELECTRICAL SYSTEM
SERVICING INFORMATION
EMISSION CONTROL INFORMATION
WIRING DIAGRAM

REMOVAL HANDLEBARS
• Remove the handlebar balancer 1.
• Remove the brake/clutch lever covers 2.
NOTE:
Do not remove the handlebar balancer mounting screw before removing the handlebar balancer. Slightly loosen the mounting screw, and then pull the balancer assembly out of handlebars.
• Remove the rear view mirror 3.
• Disconnect the front brake light switch coupler 4.
• Remove the front brake master cylinder.
• Remove the right handlebar switch box 5 and throttle case
6.
• Disconnect the clutch switch lead wires 7.
• Remove the left handlebar switch box 8.
• Remove the rear view mirror 9.
• Remove the clutch master cylinder.
CHASSIS 6-25