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Toyota Hilux 2005-2015 Workshop Repair & Service Manual
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Toyota Hilux 2005-2015. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your Hilux pickup like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Toyota Hilux 2005-2015 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use this truck manual.
MAKE: Toyota
MODEL: Hilux (TGN 15/16/26, GGN 15/25, KUN 15/16/25/26)
YEAR: 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
FORMAT: PDF (ISO DISK IMAGE)
O.S.: Windows, Mac OS X, Linux…
Repair Manual
New Car Features
Electrical Wiring Diagram
Body Repair
Service Data Sheet
EXCERPT:
ENGINE COOLANT TEMPERATURE SENSOR > REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
2. REMOVE V-BANK COVER
Remove the 2 nuts and the V-bank cover.
3. DISCONNECT NO. 2 VENTILATION HOSE
4. REMOVE AIR CLEANER ASSEMBLY
Disconnect the vacuum hose.
Disconnect the MAF meter connector.
Remove the 2 wire harness clamps.
Loosen the 2 hose clamps.
Remove the 2 bolts and air cleaner.
5. REMOVE THROTTLE BODY
Disconnect the throttle motor connector.
Remove the 4 bolts and throttle body.
Remove the gasket from the intake air surge tank.
6. REMOVE INTAKE AIR SURGE TANK
Disconnect the 2 water by-pass hose.
Disconnect the fuel vapor feed hose.
Disconnect the ventilation hose.
Disconnect the 2 VSV connectors.
Disconnect the throttle body with motor connector.
Separate the 3 wire harness clamps and hose clamp.
Remove the 2 bolts and throttle body bracket.
Remove the bolt and oil baffle plate.
Remove the 4 bolts and 2 surge tank stays.
Remove the 2 nuts.
Using an 8 mm socket hexagon wrench, remove the 4 bolts, intake air surge tank and gasket.
7. REMOVE INTAKE MANIFOLD
Disconnect the 6 fuel injector connectors.
Remove the 10 bolts, intake manifold and 2 gaskets.
8. REMOVE ENGINE COOLANT TEMPERATURE SENSOR
Disconnect the sensor connector.
Remove the sensor.
Remove the gasket from the sensor.
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