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Toyota Yaris 1999-2016 Workshop Repair & Service Manual
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 1999-2016 Toyota Yaris (ECHO), Yaris Verso (ECHO Verso). Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for 1999-2016 Toyota Yaris (ECHO), Yaris Verso (ECHO Verso) is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
EXCERPT:
CLUTCH – CLUTCH PEDAL
ON-VEHICLE INSPECTION
1. INSPECT AND ADJUST CLUTCH PEDAL SUBASSEMBLY
(a) Pull back the floor carpet.
(b) Check that the pedal height is correct.
Pedal height from dash panel: 133.0 to 143.0 mm (5.236 to 5.630 in.)
(c) If the pedal height is not as specified, adjust it as follows.
(1) Loosen the lock nut and turn the stopper bolt until the correct height is obtained.
(2) Tighten the lock nut. Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf)
2. INSPECT AND ADJUST PEDAL FREE PLAY AND PUSH ROD PLAY
(a) Check that the pedal free play and push rod play are correct.
(1) Depress the pedal until clutch resistance begins to be felt.
Pedal free play: 5.0 to 15.0 mm (0.197 to 0.591 in.)
(2) Gently depress the pedal until the resistance begins to increase a little.
Push rod play at pedal top: 1.0 to 5.0 mm (0.039 to 0.197 in.)
(b) Adjust the pedal free play and push rod play.
(1) Loosen the lock nut and turn the push rod until the correct free play and push rod play are obtained.
(2) Tighten the lock nut.
Torque: 12 N*m (120 kgf*cm, 8.7 ft.*lbf)
(3) After adjusting the pedal free play, check the pedal height.
3. INSPECT AND ADJUST CLUTCH RELEASE POINT
(a) Check the clutch release point.
(1) Pull the parking brake lever and install a wheel stoppers.
(2) Start the engine and run it at idle.
(3) Without depressing the clutch pedal, slowly move the shift lever into reverse until the gears come into contact.
(4) Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.
Standard distance: 25 mm (0.98 in.) or more (From pedal stroke end position to release point)
If the distance is not as specified, perform the following operations.
• Check pedal height.
• Check push rod play and pedal free play.
• Bleed the clutch line.
• Check the clutch cover assembly and disc assembly.
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