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Caterpillar 966 & 966C Wheel Loaders Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar 966 & 966C Wheel Loaders. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 966 & 966C Wheel Loaders service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
REG01117 – Disassembly & Assembly (966 Wheel Loader Power Train)
REG01118 – Disassembly & Assembly (966 Wheel Loader Vehicle Systems)
REG01415 – Specifications (966 Wheel Loader Air System & Brakes)
REG01432 – Specifications (966 Wheel Loader Steering System)
REG01437 – Specifications (966 Wheel Loader Power Train)
REG01514 – Specifications (966C Wheel Loader Hydraulic System)
SENR2055 – Disassembly and Assembly (950 & 966C Wheel Loaders Operator’s Station)
SENR5229 – Disassembly and Assembly (Supplement 966C Wheel Loader Transmission)
REG00684 – Disassembly and Assembly (General Instructions).pdf
REG01112 – Systems Operation (966 Wheel Loader Power Train).pdf
REG01112 – Testing & Adjusting (966 Wheel Loader Power Train).pdf
REG01113 – Systems Operation (966 Wheel Loader Steering System).pdf
REG01113 – Testing & Adjusting (966 Wheel Loader Steering System).pdf
REG01114 – Systems Operation (966 Wheel Loader Air System And Brakes).pdf
REG01114 – Testing & Adjusting (966 Wheel Loader Air System And Brakes).pdf
REG01115 – Systems Operation (966 Wheel Loader Hydraulic System).pdf
REG01115 – Testing and Adjusting (966 Wheel Loader Hydraulic System).pdf
REG01248 – Testing & Adjusting (950 & 966 Power Shift Transmission).pdf

EXCERPT:
Wheel Bearing Adjustment
FINAL DRIVE
1. Retainer nut. 2. Wheel. 3. Bearings. 4. Wheel stud.
1. Put an 8.00 in. (203.2 mm) torque wrench on wheel stud (4).
2. Tighten nut (1) while turning wheel (2) to a torque of 160 ± 50 lb. in. (184.5 ± 57.7 cm.kg). This torque reading must be held through one complete revolution of wheel (2). If necessary, do the procedure again to get the correct torque.
3. After getting the correct preload on bearings (3), loosen nut (1). Again, tighten nut (1) while turning wheel (2) to a torque of 75 ± 25 lb. in. (86.5 ± 28.8 cm.kg) for one complete revolution.
4. Turn the nut to the next groove and lock in place.

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Caterpillar Diesel Engines 3054/3054B/3056 Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar Diesel Engines 3054/3054B/3056. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Diesel Engines 3054/3054B/3056 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SENR1117 – Specifications (3054 Truck Engine)
SENR1119 – Troubleshooting (3054 Truck Engine)
SENR1188 – Disassembly and Assembly (3054 Truck Engine)
SENR5055 – Specifications (3054, 3054B and 3056 Marine Engines Installation Guide)
SENR5055 – Systems Operation (3054, 3054B and 3056 Marine Engines Installation Guide)
SENR5056 – Disassembly and Assembly (3054, 3054B and 3056 Marine Engines)
SENR5057 – Systems Operation (3054, 3054B and 3056 Marine Engines)
SENR5057 – Testing & Adjusting (3054, 3054B and 3056 Marine Engines)
SENR5058 – Specifications (3054, 3054B and 3056 Marine Engines)
SENR5541 – Specifications (3054 & 3056 Industrial and Generator Set Engines)
SENR5542 – Systems Operation (3054 and 3056 Industrial and Generator Set Engines)
SENR5542 – Testing & Adjusting (3054 and 3056 Industrial and Generator Set Engines)
SENR5547 – Disassembly & Assembly (3054 & 3056 Industrial and Generator Set Engines)
SENR5815 – Specifications (3054 Engine)
SENR5816 – Systems Operation (3054 Engine for Caterpillar Built Machines)
SENR5816 – Testing & Adjusting (3054 Engine for Caterpillar Built Machines)
SENR6241 – Disassembly and Assembly (3054 Engine for Caterpillar Built Machines)
SENR1118 – Systems Operation (3054 Truck Engine).pdf
SENR1118 – Testing & Adjusting (3054 Truck Engine).pdf
SENR5055 – Troubleshooting (3054, 3054B and 3056 Marine Engines Installation Guide).pdf

EXCERPT:
1. (1). Remove O-ring seal (2) .
2. Remove two bolts that hold flange (7) to air intake housing (4). Remove O-ring seal (6) .
3. Remove two bolts (5) from air intake housing (4) .
Remove sixteen bolts (10) that fasten inner housing (1) to air intake housing (4). Remove the bolts in a sequence that starts at each end of the housing. Then, work toward the center of the housing.
4. Separate inner housing (1) and air intake housing (4). Slide air intake housing (4) away from line (9) for the sea water outlet. Remove the air intake housing.

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Caterpillar 3046 Diesel Engine Factory Service & Shop Manual


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Complete workshop & service manual for 3046 Engine for Caterpillar Built Machines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 3046 Diesel Engine service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SENR6458 – Disassembly and Assembly (3046 Engine for Caterpillar Built Machines)
SENR6457 – Systems Operation (3046 Engine for Caterpillar Built Machines)
SENR6457 – Testing and Adjusting (3046 Engine for Caterpillar Built Machines)
SENR6456 – Specifications (3046 Engine for Caterpillar Built Machines)

EXCERPT:
2. bolts (12) onto air inlet manifold (11) .
Note: Check condition of the elbow gasket. If the gasket is damaged, use a new part for replacement.
3. Install the gasket and elbow (10) onto air inlet manifold (11) .
4. Install washers and four bolts (9) onto air inlet manifold (11) .
5. Install bolt (8) and the washer onto fuel injection lines.
6. Install two bolts (7) onto air inlet manifold (11) .
7. If necessary, reposition two hoses (6) onto air inlet manifold (11) .
8. Install the washer and bolt (5) onto air inlet manifold (11) .

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Caterpillar 3044C Diesel Engines Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar 3044C Diesel Engines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 3044C Diesel Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
RENR7577 – Specifications (3044C Industrial Engine and Engines for Caterpillar Built Machines)
RENR7578 – Systems Operation (3044C Industrial Engine & Engines for Caterpillar Built Machines)
RENR7578 – Testing & Adjusting (3044C Industrial Engine & Engines for Caterpillar Built Machines)
RENR7582 – Disassembly & Assembly (3044C Industrial Engine & Engines for Caterpillar Built Machines)
SENR3981 – Schematic (Fluid Power & Electrical Graphic Symbols)

EXCERPT:
4. Ensure that timing marks on teeth (4) are in the correct position.
5. Install O-ring seal (3) and cover (1). Install bolts (2) .
6. Check the fuel injection timing. Refer to Testing and Adjusting, “Fuel Injection Timing – Check – Distributor Pump”.
End By: Install the fuel injection lines. Refer to Disassembly and Assembly, “Fuel Injection Lines – Remove and Install”.

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Caterpillar Wheel Loader 988H Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar Wheel Loader 988H. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Wheel Loader 988H service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
RENR6218 – Troubleshooting (988H Wheel Loader Electrohydraulic System)
KENR6328 – Schematic (988H Steel Mill Wheel Loader Electrical System – Attachment)
RENR3079 – Schematic (834H Wheel Tractor, 836H Landfill Compactor & 988H Wheel Loader Electrical System)
RENR5397 – Specifications (988H, 988K, 990H, 990K, 992G, 992K, 993K, 994K Wheel Loaders, 854K Wheel Dozers Automatic Lubrication System (Hydraulic Actuated System))
RENR5397 – Systems Operation (988H, 988K, 990H, 990K, 992G, 992K, 993K, 994K Wheel Loaders, 854K Wheel Dozers Automatic Lubrication System (Hydraulic Actuated System))
RENR5397 – Testing & Adjusting (988H, 988K, 990H, 990K, 992G, 992K, 993K, 994K Wheel Loaders, 854K Wheel Dozers Automatic Lubrication System (Hydraulic Actuated System))
RENR6203 – Specifications (988H Wheel Loader Power Train)
RENR6204 – Systems Operation (988H Wheel Loader Power Train)
RENR6205 – Testing & Adjusting (988H Wheel Loader Power Train)
RENR6205 – Troubleshooting (988H Wheel Loader Power Train)
RENR6206 – Disassembly & Assembly (988H and 988K Wheel Loaders Power Train)
RENR6207 – Disassembly and Assembly (988H Wheel Loader C18 Engine Supplement)
RENR6210 – Specifications (988H Wheel Loader Steering System)
RENR6211 – Systems Operation (988H Wheel Loader Steering System)
RENR6212 – Testing and Adjusting (988H Wheel Loader Steering System)
RENR6213 – Specifications (988H Wheel Loader Braking System)
RENR6214 – Systems Operation (988H Wheel Loader Braking System)
RENR6215 – Testing & Adjusting (988H Wheel Loader Braking System)
RENR6216 – Specifications (988H Wheel Loader Electrohydraulic System)
RENR6217 – Systems Operation (988H Wheel Loader Electrohydraulic System)
RENR6218 – Testing & Adjusting (988H Wheel Loader Electrohydraulic System)
RENR6219 – Schematic (988H Wheel Loader Tier 3 Hydraulic System)
RENR6220 – Specifications (988H Wheel Loader, 834H Wheel Dozer and 836H Landfill Compactor Machine Systems)
RENR6222 – Disassembly and Assembly (988H Wheel Loader Machine Systems)
RENR6223 – Schematic (834H Wheel Tractor, 836H Landfill Compactor and 988H Wheel Loader Electrical System)
UENR0331 – Testing & Adjusting (988H Wheel Loader Electrohydraulic System)
UENR0331 – Troubleshooting (988H Wheel Loader Electrohydraulic System)
UENR0333 – Schematic (834H Wheel Tractor 836H Landfill Compactor 988H Wheel Loader Electrical System)
UENR1249 – Schematic (988H Wheel Loader Tier 3 Hydraulic System)

EXCERPT:
a. Install backup ring (26) and O-ring seal (27) to the retainer. Install the retainer in the valve assembly.
b. Install O-ring seal (29) and backup ring (30).
c. If locknut (34) was loosened, install O-ring seal (32) to the adjustment screw. Install the adjustment screw and tighten locknut (34) to a torque of 44 ± 10 N·m (32 ± 7 lb ft).
d. Install O-ring seal (31) to cap (33). Install cap (33). Tighten cap (33) to a torque of 80 ± 10 N·m (59 ± 7 lb ft).
e. Install O-ring seal (28).