Daewoo Lanos 1997-2002 Workshop Repair & Service Manual (COMPLETE & INFORMATIVE for DIY REPAIR) ☆ ☆ ☆ ☆ ☆
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This highly detailed workshop service repair manual for download contains virtually everything you will ever need to repair, maintain, rebuild, refurbish or restore Daewoo Lanos 1997-2002. All diagnostic and repair procedures and gives you access to the same information that professional technicians and mechanics have. You can view and print out the complete repair procedures with this workshop service repair manual Download – you do not need to be skilled with a computer.
Factory repair manuals are the same manuals as those used by the dealers. As they are primarily intended for dealer use the manufacturers usually release a base repair manual when a new model is introduced (either a single manual, multi-volume set or separate volumes) and then release supplementary manuals as the model changes, for example a model facelift or introduction of a new engine. Supplements generally cover only changes to the model and are intended to be used in conjunction with the base repair manual(s). For full coverage you will need the base repair manual and all relevant supplements up to the date your model was manufactured. Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary.
1997 1998 1999 2000 2001 2002 Daewoo Lanos
EXCERPTS:
Installation Procedure
1. Install the thermostat into the cylinder head recess.
2. Install the thermostat housing.
3. Secure the thermostat housing to the cylinder head with the mounting bolts.
Tighten
Tighten the thermostat housing mounting bolts to 20 NSm (15 lb-ft).
4. Connect the upper radiator hose to the thermostat housing.
5. Secure the upper radiator hose to the thermostat housing with a hose clamp.
6. Install the rear timing belt cover. Refer to Section 1B, SOHC Engine Mechanical.
7. Refill the engine cooling system. Refer to Draining and Refilling the Cooling System in this section.
Dual Overhead Cam Engine
Removal Procedure
Caution: To prevent personal injury, do not remove the surge tank cap while the engine and the radiator are still hot because the heat causes the system to remain under pressure. Scalding fluid and steam may be blown out under pressure.
1. Drain the coolant. Refer to Draining and Refilling the Cooling System in this section.
2. Loosen the hose clamp on the upper radiator hose at the thermostat housing.
3. Disconnect the upper radiator hose from the thermostat housing. A102D004
4. Loosen the clamp on the bypass hose.
5. Disconnect the bypass hose from the thermostat adapter.
6. Remove the mounting bolts holding the thermostat housing to the cylinder head.
7. Remove the thermostat housing from the head.
8. Remove the O-ring seal from the head.
9. Separate the thermostat cover from the thermostat adapter.
10. Remove the thermostat from its recess in the thermostat adapter.
11. Check the valve seat for foreign matter that could prevent the valve from seating properly.
12. Check the thermostat for proper operation. Refer to Thermostat Test in this section.
13. Clean the thermostat housing and cylinder head mating surfaces. A102D018
Installation Procedure
1. Install the thermostat into the thermostat adapter recess.
2. Assemble the thermostat cover over the thermostat adapter.
3. Coat the sealing surface of a newO-ring seal with lubriplater.
4. Install a new O-ring seal into the recess in the cylinder head.
5. Secure the thermostat housing to the cylinder head with the mounting bolts.
Tighten
Tighten the thermostat housing mounting bolts to 20 NSm (15 lb-ft).
6. Connect the bypass hose to the thermostat adapter.
7. Secure the bypass hose with a hose clamp.
8. Connect the upper radiator hose to the thermostat housing.
9. Secure the upper radiator hose to the thermostat housing with a hose clamp.
10. Refill the engine cooling system. Refer to Draining and Refilling the Cooling System in this section. A102D005
COOLANT PUMP
Removal Procedure
1. Drain the engine cooling system to a level below the thermostat housing. Refer to Draining and Refilling the Cooling System in this section.
2. Remove the rear timing belt cover. Refer to Section 1B, SOHC Engine Mechanical, or Section 1C, DOHC
Engine Mechanical.
3. Remove the coolant pump mounting bolts.
4. Remove the coolant pump from the cylinder block.
5. Remove the ring seal from coolant pump. A102D041
Inspection and Cleaning Procedure
1. Inspect the coolant pump body for cracks and leaks.
2. Inspect the coolant pump bearing for play or abnormal noise.
3. Inspect the coolant pump pulley for excessive wear. If the coolant pump is defective, replace the coolant pump as a unit.
4. Clean the mating surfaces of the coolant pump and cylinder block.
