Day: April 22, 2019

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SsangYong Rodius 2004-2015 Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for SsangYong Rodius 2004-2015. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This SsangYong Rodius 2004-2015 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MAKE: SsangYong
YEAR: 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
MODEL: Rodius (a.k.a. Stavic)
FORMAT: PDF (1.2 GB)

FILELIST:
2004.04 Edition.pdf
2004.09 Edition.pdf
2005.07 Edition.pdf
2006.09 Edition.pdf
2007.07 Edition.pdf
2012.07 Edition.pdf
2013.02 Edition.pdf
Service Manual & EWD.pdf
SsangYong EURO IV Service Manual.pdf
SsangYong Labor Time Guide.pdf
SsangYong Special Service Tools Catalog.pdf
Y200.pdf

EXCERPT:
AUTOMATIC TRANSMISSION 5A-29
Power Flow – Drive 2 and Manual 2
In Drive 2 and Manual 2, transmission drive is via the input shaft and forward clutch cylinder. The elements of the transmission function as follows;
• The C2 clutch is applied to drive the forward sun gear.
• The forward sun gear drives the short pinion anti- clockwise.
• The short pinion drives the long pinion clockwise.
• The B1 band is applied holding the reverse sun gear stationary therefore the long pinion walks around the reverse sun gear taking the internal ring gear and output shaft with it in a clockwise or forward direction.
• The C4 clutch is applied to bypass the 3-4 OWC and provide engine braking on overrun.
Control
To maintain this arrangement in the steady state sole- noids and valves are activated as follows;
• Solenoid S1 is switched OFF. S2 is switched ON.
• Drive (line pressure) oil from the manual valve en- gages the C2 clutch.
• When S1 switches OFF, S1 oil pressure, which is derived from line 500 pressure, moves the 3-4 shift valve to the left. At the same time S1 oil is directed to the 1-2 shift valve which moves the valve to the second gear position.
• 2nd oil (line pressure) from the 1-2 shift valve is di- rected to the band apply regulator valve, and to the 2-3 shift valve.
• The band apply feed regulator valve supplies 2nd oil (regulated to line pressure multiplied by the valve ratio) to the Band Apply Feed (BAF) circuit.
• Band apply feed oil is directed to;
– The outer apply area of the front servo
– The 1-2 shift valve to provide an exhaust port when the transmission is shifted to first gear
– The 3-4 shift valve for use when the transmission is shifted into fourth gear
• Drive (line pressure) is routed through the 3-4 shift valve to apply the C4 clutch.
…

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SsangYong Rexton 2001-2015 Workshop Repair & Service Manual

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the SsangYong Rexton 2001-2015. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for SsangYong Rexton 2001-2015 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

MAKE: SsangYong
YEAR: 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
MODEL: Rexton I, Rexton II, Rexton W
TYPE: PDF (1.9 GB)

EXCERPT:
ENGINE FUEL SYSTEM
MAJOR CHANGES IN FUEL SYSTEM OF D27DTP (POWER UP) ENGINE
1. There are some changes in the parts related to the fuel system due to the newly adopted D27DTP (POWER UP) engine. The major changes are as follows. Refer to the next pages for further details.
1) Injector
Two nozzle holes are added (currently 7) to the tip of the injector to increase the
amount of fuel injection and to improve injection efficiency according to the increased engine power.
The existing C2I coding (16 digits) is changed to C3I coding (20 digits) to monitor fuel injection and follow the target value.
For the D27DT engine, the injector MDP (minumum current for the solenoid in the injector to lift the nozzle) is leaned only when the engine is running. However, for the D27DTP engine, it is learned when the vehicle is in motion and the engine is at idle speed.
2) Common Rail
The orifice is added to the connection to the fuel pipe of the HP pump to prevent the fuel pulsation by the fuel supply and fuel cut according to the increase of injected fuel volume. (It is also installed on the connection of the high pressure fuel supply line of the HP pump.)
3) Fuel Rail – Chrome Color
The I.D and O.D of the fuel rail between HP pump and common rail are increased according to the increased amount of fuel injection.
Also, the engine ECU, HFM sensor and EGR system are changed to control the fuel injection volume and engine more precisely.
2. COMPONENTS OF FUEL SYSTEM
…

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SsangYong Musso, Musso Sport 1993-2005 Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for SsangYong Musso, Musso Sport 1993-2005. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This SsangYong Musso, Musso Sport 1993-2005 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MAKE: SsangYong
YEAR: 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
MODEL: Musso, Musso Sport (a.k.a. SsangYong MJ, Daewoo Musso, Mercedes-Benz Musso)

FILELIST:
Musso ’93-’05.pdf
Musso (Sports) ’93-’05.pdf
Musso (Sports) ’93-’05
00_GENERAL INFORMATION
01_ENGINE
02_SUSPENSION
03_DRIVE LINE_AXLE
04_BRAKE
05_TRANSMISSION
06_STEERING
07_HVAC (HEATING, VENTILATION & AIR CONDITIONING)
08_RESTRAINTS
09_BODY AND ACCESSORIES
SUPPLEMENT to SERVICE MANUAL MUSSO SPORTS.pdf
Wiring Diagram
y158_00 MUSSO (MY2001 EOBD) SUPPLEMENT TO SERVICE MANUAL
y158_1F DTC

EXCERPT:
M161 ENGINE MECHANICAL 1B2-63
Removal & Installation Procedure
1. Turn the crankshaft and position the n0.1 cylinder piston at ATDC 20°.
Notice
Turn the crankshaft in the direction of engine rotation.
2. Remove the cylinder head front cover.
3. Put the alignment marks (arrows) on the camshaft sprocket and the timing chain.
4. Insert the insert pin into the no.1 and no.6 bearing cap hole on camshaft to secure intake and exhaust camshaft.
5. Remove the chain tensioner.
6. Unscrew the exhaust sprocket bolt and remove the exhaust camshaft sprocket.
Installation Notice
…

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SsangYong Kyron 2005-2015 Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for SsangYong Kyron 2005-2015. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This SsangYong Kyron 2005-2015 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MAKE: SsangYong
YEAR: 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
MODEL: Kyron
FORMAT: PDF (1.44 GB)

FILELIST:
2005.09 Edition.pdf
2005.10 Edition.pdf
2006.03 Edition.pdf
2006.09 Edition.pdf
2007.04 Edition.pdf
2008.07 Edition.pdf
2010.01 Edition.pdf
2011.01 EWD
Bonus_Material
EURO 4 Service Manual.pdf
EURO IV Service Manual.pdf
Labor Time Guide.pdf
Special Service Tools Catalog.pdf

EXCERPT:
5) Control and Safety Mode ▶ Heater Operations and Safety Mode
– If the fuel pump fails to ignite within 90 seconds after fuel pumping starts, the start procedure is repeated as described. If after a further 90 seconds fuel pumping the fuel pump still fails to ignite, the heater is switched off in fault mode. The controller is locked after a certain number of failed starts.
– If the flame does out by itself during operation, firstly a new start is activated. If the fuel pump fails to ignite within 90 seconds after fuel pumping has started again, the heater is switched off.
– If the heater is overheated (lack of water, poorly vented cooling circuit), the overheating sensor triggers, the fuel supply is interrupted and the heater is switched off.
– The heater is switched off if the lower or upper voltage limit is reached.
– The fuel pump does not start when the glow plug is defect or electrical lead to the dosing
pump is interrupted.
– The fan motor speed is monitored continuously. If the fan motor does not start up, is blocked
or if the speed falls below 40% of the nominal speed, the heater is switched off in fault mode
after 120 seconds.
– It is possible to diagnose the system by connecting the diagnostic device to controller. For
details, refer to the “Diagnosis Procedures” section.
…

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SsangYong Korando 2010-2015 Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for SsangYong Korando 2010-2015. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This SsangYong Korando 2010-2015 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

SsangYong Korando (Korando C) 2010-2015; 1.17 GB PDF

EXCERPT:
12. SKM IMMOBILIZER SYSTEM 1) System Description
The immobilizer system prevents the vehicle theft by allowing only the authorized key to start the engine. The transponder inside the key communicates with the SKM (immobilizer slot) and EMS (ECU) through P-CAN communication, and the system permits the engine to start after confirming the encrypted coding.
When the START/STOP switch is pressed with the smart key inserted into the immobilizer slot because of the smart key battery discharge, the SKM communicates with the EMS (ECU) through P-CAN, and the ECU starts to control the engine only the signal is valid.
A valid key verification time is provided for 10 seconds and the engine can be started during this time. If pressing the START/STOP switch again after this 10 seconds, the key verification process is performed again.
2) Configuration
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