Month: April 2019

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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 1996-2015 Mitsubishi Triton/L200 Pickup. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual 1996-2015 Mitsubishi L200 Truck is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

MAKE: Mitsubishi
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MODEL: Triton / L200
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YEAR: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015
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LANGUAGE: English
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FORMAT: PDF, ISO (32-bit Windows)
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SIZE: 3.4 GB

EXCERPT:
MANUAL TRANSMISSION (FR)
CONTENTS
MANUAL TRANSMISSION (FR). . . . . . . . . . . . . . . 22A
MANUAL TRANSMISSION OVERHAUL . . . . . . . . . 22B
MANUAL TRANSMISSION OVERHAUL . . . . . . . . . 22C
…
TRANSFER OIL LEVEL CHECK
1. Remove the filler plug and gasket.
2. Check that the oil level is up to the lower edge of the filler plug hole.
3. Check that the oil is not noticeably dirty.
4. Install the filler plug and new gasket, then tighten them to the specified torque.
Tightening torque: 32 ± 2 N⋅m
TRANSFER OIL REPLACEMENT
1. Remove the filler plug and gasket.
2. Remove the drain plug and gasket, and then drain the oil.
3. Install the drain plug and new gasket, then tighten them to the specified torque.
Tightening torque: 32 ± 2 N⋅m
4. Fill with gear oil API classification GL-3 SAE 75W-
85 or API classification GL-4 SAE 75W-85 until
the level comes to the lower portion of filler plug hole.
Quantity: 2.5 L
5. Install the filler plug and new gasket, then tighten them to the specified torque.
Tightening torque: 32 ± 2 N⋅m
4WD DETECTION SWITCH CONTINUITY
CHECK
Check the continuity between terminals of the black connector and earth indicated in the illustration.
…
MANUAL TRANSMISSION OVERHAUL
Do not damage to the oil seal lip during the installation.
56.Apply sealant to the threads. Install the front bearing retainer to the transmission case subassembly and tighten the bolts to the specified torque of 16.5 ± 5.0 N⋅m.
Special sealant: Mitsubishi genuine sealant Part No. MD974421 or equivalent
NOTE: The new bolt does not require sealant application as it is precoated with sealant.
57.Install the reverse restrict pin assembly to the extension housing sub-assembly.
AK604897AB
58.Install the slotted spring pin to the reverse restrict pin assembly.
59.Apply sealant to the threads. Tighten the straight screw plug with head to the specified torque of 18.5 ± 5.5 N⋅m.
Special sealant: Mitsubishi genuine sealant
Part No. MD974421 or equivalent
NOTE: The new bolt does not require sealant application as it is precoated with sealant.
…

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Complete workshop & service manual with electrical wiring diagrams for Mitsubishi J-Series Jeeps (J-25 Series, J-55 Series) 1953-1998. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Mitsubishi J-Series Jeeps 1953-1998 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MAKE: Mitsubishi
YEAR: 1953-1998
MDOEL: “J” Series Jeep

J-55 Series: Civilian (J55-56-57-58-59)
J-25 Series: Military (J25-A-A2-A3-K)

EXCERPT:
Front Differential Carrier Assembly
Installation
1. Use the Tools Shown on the Left and Install Drive Pinion Rear Bearing Outer Race
2. Install Drive Pinion Front Bearing Outer Race
3. Install Drive Pinion Rear Bearing Inner Race
4. Torque Self Locking Nut Without Oil Seal
Installed: 167Nm (17.0kgfm). Check Free Spin. Remove Self Locking Nut.
…

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Mitsubishi i-MiEV 2009-2016 Workshop Repair & Service Manual

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Mitsubishi i-MiEV 2009-2016. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Mitsubishi i-MiEV 2009-2016 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail.

MAKE: Mitsubishi
YEAR: 2009 2010 2011 2012 2013 2014 2015 2016
MODEL: i-MiEV (Peugeot iOn, Citroën C-Zero)
OS: Windows (32bit)
Format: ISO CD image

EXCERPT:
GENERAL INFORMATION Engine Overhaul Procedures
CYLINDER HEAD OVERHAUL
CYLINDER HEAD DISASSEMBLY
Mark valves for location. Using valve spring compressor, compress valve springs. Remove valve locks.
Carefully release spring compressor. Remove retainer or rotator, valve spring, spring seat and valve. See Fig. 2.
Fig. 2: Exploded View of Valve Assemblies
CYLINDER HEAD CLEANING & INSPECTION
Clean cylinder head and valve components using approved cleaning methods. Inspect cylinder head for cracks, damage or warped gasket surface. Place straightedge across gasket surface. Determine clearance at center of straightedge. Measure across both diagonals, longitudinal center line and across cylinder head at several points.
See Fig. 3.
On cast iron cylinder heads, if warpage exceeds .003″ (.08 mm) in a 6″ span, or .006″ (.15 mm) over total length, cylinder head must be resurfaced. On most aluminum cylinder heads, if warpage exceeds .002″ (.05 mm) in any area, cylinder head must be resurfaced. Warpage specification may vary by manufacturer. If warpage exceeds specification on some cylinder heads, cylinder head must be replaced.
Cylinder head thickness should be measured to determine amount of material which can be removed before replacement is required. Cylinder head thickness must not be less than the manufacturer’s specification.
If cylinder head required resurfacing, it may not align properly with intake manifold. On “V” type engines, misalignment is corrected by machining intake manifold surface that contacts cylinder head. Cylinder head may be machined on surface that contacts intake manifold. Using oil stone, remove burrs or scratches from all sealing surfaces.
Fig. 3: Checking Cylinder Head for Warpage
VALVE SPRINGS
Inspect valve springs for corroded or pitted valve spring surfaces which may lead to breakage. Polished spring ends caused by a rotating spring indicate that spring surge has occurred. Replace springs showing evidence of these conditions.
Inspect valve springs for squareness using a 90-degree straightedge. See Fig. 4. Replace valve spring if out-of square exceeds manufacturer’s specification.
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