Month: April 2019

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Kia Sportage 1993-2016 Workshop Repair & Service Manual

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Kia Sportage 1993-2016. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Kia Sportage 1993-2016 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
2014 ENGINE Ignition System – 2.4L – Sportage
REPAIR PROCEDURES
ON-VEHICLE INSPECTION
Inspect ignition coil assembly and Perform spark test
I. Check for DTCs.
NOTE: If a DTC is present, perform troubleshooting in accordance with the procedure for that DTC. (Refer to DTC INDEX )
II. Check if sparks occur.
1. Remove the engine cover.
2. Remove the ignition coils.
3. Using a spark plug wrench, remove the spark plugs.
4. Disconnect the injector extension connectors.
5. Ground the spark plug to the engine.
6. Check if sparks occur at each spark plug while engine is being cranked.
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Kia Spectra/Cerato 2000-2009 Workshop Repair & Service Manual

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Kia Spectra/Cerato 2000-2009. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Kia Spectra/Cerato 2000-2009 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
2009 ENGINES Engine Mechanical – Spectra & Spectra5
CYLINDER HEAD ASSEMBLY
COMPONENT
Fig. 85: Identifying Cylinder Head Assembly Components With Torque Specifications (1 Of 2)
Fig. 86: Identifying Cylinder Head Assembly Components With Torque Specifications (2 Of 2)
REMOVAL
NOTE: Engine removal is not required for this procedure.
CAUTION:
Use Fender cover to avoid damaging painted surfaces. To avoid damaging the cylinder head, wait until the engine coolant temperature drops below normal temperature before removing it. When handling a metal gasket, take care not to fold the gasket or damage the contact surface of the gasket. To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
NOTE:
Mark all wiring and hoses to avoid misconnection. Inspect the timing belt before removing the cylinder head. Turn the crankshaft pulley so that the No. 1 piston is at top dead center.
1. Disconnect the terminals (A) from battery and remove the heat shield (B).
Fig. 87: Disconnecting Battery Terminals
2. Remove the engine cover.
Fig. 88: Removing/Installing Engine Cover
3. Remove the radiator cap to speed draining.
4. Loosen the radiator drain plug. and drain engine coolant.
5. Remove the intake air hose and air cleaner assembly.
a. Disconnect the MAF connector (A).
b. Disconnect the breather hose (B) from air cleaner hose (D).
c. Remove the intake air hose and air cleaner assembly (C).
Fig. 89: Removing/Installing Engine Cover
6. Remove the upper radiator hose (A) and lower radiator hose (B).
Fig. 90: Locating Upper Radiator Hose And Lower Radiator Hose
7. Remove the heater hoses (A).
Fig. 91: Removing Heater Hoses
8. Remove the accelerator cable (A) by loosening the lock-nut, then slip the cable end out of the throttle linkage.
Fig. 92: Removing Accelerator Cable
9. Remove the engine wire harness connectors and wire harness clamps from the cylinder head and the intake manifold.
1. OCV (Oil control Valve) connector (A).
2. Oil temperature sensor (OTS) connector (B).
3. Engine coolant temperature (ECT) sensor connector (C).
4. Ignition coil connector (D).
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Kia Soul 2009-2013 Workshop Repair & Service Manual

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Kia Soul 2009-2013. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Kia Soul 2009-2013 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
2012-13 RESTRAINTS Seat Belt – Soul
ServiceRepairManual
FRONT SEAT BELT
COMPONENTS AND COMPONENTS LOCATION
Components
Fig. 1: Identifying Front Seat Belt Components
REPAIR PROCEDURES
Replacement
Front Seat Belt Replacement
CAUTION:
When installing the belt, make sure not to damage the pretensioner.
1. Disconnect the battery negative cable, and wait for at least three minutes before beginning work.
2. Remove the following items fist:
A. Front seat assembly. (Refer to the “FRONT SEAT “)
B. Front door scuff trim & Rear door scuff trim. (Refer to the “INTERIOR TRIM “)
3. To remove the seat belt anchor pretensioner (C), keep on pushing the lock pins (A) as arrow direction. And then remove the seat belt after pushing the lock pin (B).
Fig. 2: Pushing Seat Belt Lock Pin
4. Using a screwdriver or remover, remove the center pillar lower trim (A).
Fig. 3: Identifying Center Pillar Lower Trim
5. After loosening the mounting bolts, then remove the center pillar upper trim (B).
Fig. 4: Identifying Center Pillar Upper Trim
6. After loosening the mounting bolt, then remove the front seat belt upper anchor (A).
Tightening torque:
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Kia Sorento 2003-2017 Workshop Repair & Service Manual

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Kia Sorento 2003-2017. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Kia Sorento 2003-20175 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
2014 Kia Sorento EX
GENERAL INFORMATION Engine Overhaul Procedures

VALVE ADJUSTMENT
Engine specifications will indicate valve train clearance and temperature at which adjustment is to be made on most models. In most cases, adjustment will be made with a cold engine. In some cases, both a cold and a hot clearance will be given for maintenance convenience.
On some models, adjustment is not required. Rocker arms are tightened to specification and valve lash is automatically set. On some models with push rod actuated valve train, adjustment is made at push rod end of rocker arm while other models do not require adjustment.
Clearance will be checked between tip of rocker arm and tip of valve stem in proper sequence using a feeler gauge. Adjustment is made by rotating adjusting screw until proper clearance is obtained. Lock nut is then tightened. Engine will be rotated to obtain all valve adjustments to manufacturer’s specifications.
Some models require hydraulic lifter to be bled down and clearance measured. Push rods of different length can be used to obtain proper clearance. Clearance will be checked between tip of rocker arm and tip of valve stem in proper sequence using a feeler gauge.
Overhead cam engines designed without rocker arms actuate valves directly on a cam follower. A hardened, removable disc is installed between the cam lobe and lifter. Clearance will be checked between cam heel and adjusting disc in proper sequence using a feeler gauge. Engine will be rotated to obtain all valve adjustments.
On overhead cam engines designed with rocker arms, adjustment is made at valve end of rocker arm. Ensure valve to be adjusted is riding on heel of cam on all engines. Clearance will be checked between tip of rocker arm and tip of valve stem in proper sequence using a feeler gauge. Adjustment is made by rotating adjusting screw until proper clearance is obtained. Lock nut is then tightened. Engine will be rotated to obtain all valve adjustments to manufacturer’s specifications.

CYLINDER HEAD OVERHAUL
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Kia Rio 2000-2016 Workshop Repair & Service Manual

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Kia Rio 2000-2016. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Kia Rio 2000-2016 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
Manual Transaxle (M5CF1)
GENERAL
MANUAL TRANSAXLE SYSTEM
MANUAL TRANSAXLE
INPUT SHAFT
OUTPUT SHAFT
SHIFT FORK
DIFFERENTIAL
SPEEDOMETER DRIVEN GEAR ASSEMBLY

MANUAL TRANSAXLE SYSTEM
DISASSEMBLY
1. Remove the snap ring(A) and washer(D) and remove the front ball bearing(B) and the rear ball bearing(C) using press.
2. Remove the thrust washer(A) and spacer(B).
3. Remove the ring(A) and specer(B).
4. Remove the 5th sleeve, 5th gear, 4th gear, 3＆4th sleeve and 3rd gear all together using press.

INSPECTION
INPUT SHAFT
1. Check the outer surface of the input shaft where the needle bearing is mounting for damage or abnormal wear.
2. Check the input shaft gear teeth for damage.

NEEDLE ROLLER BEARING
1. Install the needle bearing on the shaft with the bearing sleeve and gear.
Check that it rotates smoothly without abnormal noise or play.
2. Check the needle bearing cage for distortion.

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