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Caterpillar D250E & D300E Articulated Trucks Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar D250E & D300E Articulated Trucks. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar D250E & D300E Articulated Trucks service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SENR2947 – Systems Operation (Starting and Charging Systems)
SENR8632 – Schematics (D250E and D300E Articulated Truck Electrical System)
SENR8636 – Specifications (D250E and D300E Articulated Trucks Power Train)
SENR8641 – Specifications (D250E & D300E Articulated Trucks Brake System)
SENR8643 – Specifications (D250E and D300E Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems)
SENR8647 – Schematics (D250E and D300E Articulated Truck Hydraulic System)
SENR8653 – Disassembly and Assembly (D250E & D300E Articulated Trucks Power Train)
SENR8654 – Disassembly and Assembly (D250E & D300E Articulated Trucks Machine Systems)
SENR8655 – Disassembly and Assembly (Supplement for D250E & D300E Articulated Trucks – 3306 Engine)
SENR8637 – Systems Operation (D250E & D300E Articulated Trucks Power Train).pdf
SENR8640 – Systems Operation (D250E & D300E Articulated Trucks Steering, Suspension & Body).pdf
SENR8640 – Testing and Adjusting (D250E & D300E Articulated Trucks Steering, Suspension & Body).pdf
SENR8642 – Systems Operation (D250E & D300E Articulated Trucks Brake System).pdf
SENR8642 – Testing and Adjusting (D250E & D300E Articulated Trucks Brake System).pdf
SENR8656 – Systems Operation (Electronic Programmable Transmission Control (EPTC II) for A).pdf
SENR8656 – Testing and Adjusting (Electronic Programmable Transmission Control (EPTC II) for A).pdf

EXCERPT:
Tractor Arrangement – D250E
A ring gear mounted on the engine flywheel drives the torque converter (6). The torque converter has an integral lockup clutch which allows the machine to operate in converter drive or direct drive.
Hydraulic retarder (9) – if equipped – is positioned between the engine and the torque converter. The retarder is an auxiliary brake used for continuous speed control during operation on downgrades.
The transmission drive shaft (5) transmits power to the planetary transmission (4). The transmission is a full power shift planetary type which contains six hydraulically actuated clutches to give five forward and two reverse speeds.
The transmission output shaft transmits drive through the output transfer drive (3) to the front and center drive shafts (12 and 2). The front drive shaft is connected to the front differential (11) which transmits torque to the wheel mounted final drives (10). The center drive shaft (2) is connected to the through
hitch drive shaft (1).
The output transfer drive (3) houses an inter-axle differential (13), which divides torque between the tractor and trailer axle differentials.

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Caterpillar D25C/D, D30C/D, D35C/D, D330C/D, D350C/D Articulated Dump Trucks Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar D25C/D, D30C/D, D35C/D, D330C/D, D350C/D Articulated Dump Trucks. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar D25C/D, D30C/D, D35C/D, D330C/D, D350C/D Articulated Dump Trucks service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SENR8160 – Specifications (Articulated Dump Truck Hydraulic Systems)
SENR8162 – Specifications (Articulated Dump Truck Suspension Systems)
SENR8167 – Specifications (Articulated Dump Truck Power Train)
SENR8182 – Specifications (D35HP & D400 Articulated Dump Truck Power Train)
SENR8183 – Specifications (D35HP, D400, D25C, D30C, D35C & D350C Articulated Dump Truck)
SENR8188 – Disassembly & Assembly (Articulated Dump Truck Operator’s Station & Electrical System)
SENR8190 – Disassembly & Assembly (D25C, D30C, D35C, D330C, D350C Articulated Dump Trucks)
SENR8192 – Schematic (D25D, D30D, D350D Articulated Dump Trucks Electrical System)
SENR8098 – Specifications (D35C & D35HP Articulated Trucks Air System & Brakes).pdf
SENR8098 – Systems Operation (D35C & D35HP Articulated Trucks Air System & Brakes).pdf
SENR8098 – Testing and Adjusting (D35C & D35HP Articulated Trucks Air System & Brakes).pdf
SENR8108 – Specifications (D25C, D350C & D400 Articulated Dump Trucks Air System & Brakes).pdf
SENR8108 – Systems Operation (D25C, D350C & D400 Articulated Dump Trucks Air System & Brakes).pdf
SENR8108 – Testing and Adjusting (D25C, D350C & D400 Articulated Dump Trucks Air System & Brakes).pdf
SENR8109 – Disassembly & Assembly (Articulated Dump Truck Output Transfer Drive).pdf
SENR8115 – Systems Operation (D25C, D30C, D35C & D35HP Articulated Dump Trucks Suspension).pdf
SENR8115 – Testing and Adjusting (D25C, D30C, D35C & D35HP Articulated Dump Trucks Suspension).pdf
SENR8159 – Systems Operation (D25C, D30C & D350C Articulated Dump Trucks Air System & Brakes).pdf
SENR8159 – Testing and Adjusting (D25C, D30C & D350C Articulated Dump Trucks Air System & Brakes).pdf
SENR8178 – Schematic (D25C & D350C Articulated Dump Truck Hydraulic System).pdf
SENR8179 – Schematic (D30C & D35C Articulated Dump Trucks Hydraulic System).pdf
SENR8189 – Schematic (D3HP & D400 Articulated Dump Truck Hydraulic System).pdf
SENR8191 – Schematic (D25D, D30D, D350D, D40D & D400D Articulated Dump Hydraulic).pdf

EXCERPT:
1. Stop the truck in the straight ahead position and apply the parking brake. Move the gear lever to the Neutral position and stop the engine. Remove the key and place suitable warning notices to prevent personnel starting the engine and operating the controls. Use the hand lever on the suspension control valve to fully lower the front suspension.
2. With the oil warm, remove the drain plug (1) and allow the oil to drain into a suitable container (C Truck – 35 litres) (D400 – 105 litres).

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Caterpillar D11T/D11T2 Track-Type Tractors Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar D11T/D11T2 Track-Type Tractors. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar D11T/D11T2 Track-Type Tractors service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
KENR5618 – Specifications (D11T Track-Type Tractor Power Train)
KENR5618 – Systems Operation (D11T Track-Type Tractor Power Train)
KENR5618 – Testing & Adjusting (D11T Track-Type Tractor Power Train)
KENR5619 – Schematic (D11T & D11T CD Track-Type Tractor Power Train System (Interactive) 312-3500)
KENR5620 – Disassembly & Assembly (D11T Track-Type Tractor Power Train)
KENR5621 – Specifications (D11T Track-Type Tractor Machine Systems)
KENR5621 – Systems Operation (D11T Track-Type Tractor Machine Systems)
KENR5621 – Testing & Adjusting (D11T Track-Type Tractor Machine Systems)
KENR5622 – Schematic (D11T Track-Type Tractor (Carry Dozer) Hydraulic System (Interactive) 340-8087-02)
KENR5624 – Specifications (D11T Track-Type Tractor Hydraulic System)
KENR5624 – Systems Operation (D11T Track-Type Tractor Hydraulic System)
KENR5624 – Testing & Adjusting (D11T Track-Type Tractor Hydraulic System)
KENR5625 – Disassembly & Assembly (D11T Track-Type Tractor Machine Systems)
KENR5634 – Systems Operation (D11T Track-Type Tractor Automatic Lubrication System)
KENR5634 – Testing & Adjusting (D11T Track-Type Tractor Automatic Lubrication System)
KENR8685 – Troubleshooting (D11T Track-Type Tractor)
KENR9556 – Schematic (D11T Track-Type Tractor Cooling System (Interactive) 312-3505)
SERV1907 – Instructor Led Training (D11T Track-Type Tractor_Carry Dozer)
UENR0080 – Disassembly & Assembly (D11T Track-Type Tractor Engine Supplement)
UENR0084 – Schematic (D11T2 Track-Type Tractor Electrical System (for SN AMA1-613 & MDG1-179))
UENR2500 – Schematic (D11T Track-Type Tractor Cat Object Detection Electrical System 362-8528)
UENR4076 – Systems Operation (D11T Track-Type Tractor Automatic Lubrication System)
UENR4076 – Testing & Adjusting (D11T Track-Type Tractor Automatic Lubrication System)
UENR6445 – Schematic (D11T Track-Type Tractor Remote Control GEN 3 PHASE V Electrical System – 436-8365-01)
UENR6979 – Schematic (Track-Type Tractor Command for Dozing Remote Control Operator Station Electrical System)
UENR7110 – Schematic (D11T2 Track-Type Tractor Electrical System (for SN AMA614-UP, MDG180-UP, JEL412-UP, & JNS135-UP))

EXCERPT:
20. Remove dowels (26) .
21. Remove friction discs (27) and plates (28) .
Illustration 17
22. Fasten a suitable lifting device and Tooling (C) to carrier (29). Remove carrier (29). The weight of carrier (29) is approximately 45 kg (100 lb).

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Caterpillar D11R Track-Type Tractors Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar D11R Track-Type Tractors. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar D11R Track-Type Tractors service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
KENR8226 – Schematic (D11R & D11R Carrydozer Track-Type Tractor Electrical System (Interactive) 159-9766-04 (for SN 7PZ881-UP & AAF228-UP))
RENR2044 – Testing & Adjusting (D11R Track-Type Tractor Power Train)
RENR2045 – Systems Operation (D11R Track-Type Tractor Power Train)
RENR2045 – Testing & Adjusting (D11R Track-Type Tractor Power Train)
RENR2047 – Schematic (D11R Track-Type Tractor D11R Carrydozer Track-Type Tractor Electrical System (interactive), 159-9766-03 (for SN 7PZ1-880, AAF1-227))
RENR2050 – Schematic (D11R Track-Type Tractor Hydraulic Schematic (for SN 7PZ1-651))
RENR2051 – Disassembly & Assembly (D11R Track-Type Tractor Engine Supplement)
RENR2054 – Disassembly & Assembly (D11R Track-Type Tractor Machine Systems)
RENR7980 – Specifications (D11R Track-Type Tractor Hydraulic System)
RENR7981 – Systems Operation (D11R Track-Type Tractor Hydraulic System)
RENR7981 – Testing & Adjusting (D11R Track-Type Tractor Hydraulic System)
RENR7982 – Schematic (D11R Track-Type Tractor Hydraulic System (for SN 7PZ652-UP))
SENR1782 – Disassembly & Assembly (D11R Track-Type Tractor)
UENR6327 – Schematic (D11R Track-Type Tractor Tier 2 (3508 to C32 Conversion) Repower Electrical System Only)
SESV1691 – Technical Presentation (D11R Track-Type Tractor & D11R CD Carrydozer Power Train).pdf
SESV1714 – Technical Presentation (D11R Track-Type Tractor & D11R CD Carrydozer Electro-hydaulic Implement Systems).pdf
STMG1691 – D11R Track-Type Tractor & D11 CD Carrydozer Power Train.pdf
STMG1714 – D11R Track-Type Tractors & D11R CD Carrydozer Electro-Hydrauliic Iimplement System.pdf

EXCERPT:
Assembly and Installation Procedure
Remove all oil film, all dust or other foreign material from the following components:
Rubber toric ring (3)
Shaft ramp (5)
Seal ring ramp (7)
Seal ring retaining lip (6)
Use isopropyl alcohol or other approved lubricants for assembly. Use a clean lint free cloth for wiping.

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Caterpillar D11N Track-Type Tractors Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar D11N Track-Type Tractors. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar D11N Track-Type Tractors service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SENR5320 – Schematic (D11N Tractor Hydraulic).pdf
SENR3283 – Disassembly & Assembly (3508 Vehicular Engine for D11N Tractor)
SENR3284 – Specifications (D11N Tractor Power Train)
SENR3287 – Disassembly & Assembly (D11N & D11R Tractors Power Train)
SENR3288 – Specifications (D11N Tractor Hydraulics)
SENR3289 – Specifications (D11N Track-Type Tractor Hydraulics)
SENR3291 – Disassembly & Assembly (D11N & D11R Tractors Machine System)
SENR5254 – Schematic (D11N Tractor Electrical System)
SENR3285 – Systems Operation (D11N Tractor Power Train).pdf
SENR3285 – Testing & Adjusting (D11N Tractor Power Train).pdf
SENR3286 – Testing & Adjusting (D11N Tractor Power Shift Transmission).pdf
SENR3289 – Systems Operation (D11N Track-Type Tractor Hydraulics).pdf
SENR3289 – Testing & Adjusting (D11N Track-Type Tractor Hydraulics).pdf

EXCERPT:
Check List During Operation
Transmission
Problem: Transmission Does Not Operate In Any Speed Or Does Not Engage (Slips) In All Speeds.
Probable Cause:
1. Low oil pressure caused by:
a. Low oil level in power train tank.
b. Control linkage loose or adjustment not correct.
c. Failure of the oil pump.
d. Air leaks on inlet side of pump.
e. Priority valve adjustment not correct.
f. Leakage inside the transmission.
g. Adjustment of the modulation relief valve not correct, or valve does not close.
h. Load piston or differential valve operation not correct.
2. Mechanical failure in transmission.
3. Failure of torque converter.
4. Failure of transfer or bevel gears.
5. Steering clutch operation not correct.
6. Failure in final drives.
Problem: Transmission Does Not Make A Shift.