Pages from 4G43-43-10032 – Aston Martin DB9 Workshop Manual (Issue 7)
Complete workshop & service manual with electrical wiring diagrams for Aston Martin DB9 2004-2016. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Aston Martin DB9 2004-2016 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
4G43-43-10032 – Aston Martin DB9 Workshop Manual (Issue 7).pdf
EXCERPT:
DB9 Workshop Manual
Contents
Introduction
Welcome…….. i-i-iv
Safety Precautions……. i-i-v
Lifting and Jacking………….. i-i-vii
Vehicle Recovery ……………i-i-viii
Vehicle Identification Number ……. i-i-ix
Body System (01.00)
Body Structure (01.01) …….1-1-3
Front End System (01.02) …………..1-2-1
Body Closures (01.03)……..1-3-1
Interior Trim (01.05) ……….1-5-1
Exterior Trim (01.08)……….1-8-1
Mirrors (01.09)……..1-9-1
Seating (01.10)……..1-10-1
Glass, Frame and Mechanism (01.11)…….1-11-1
Instrument Panel (IP) (01.12)…….1-12-1
Handles and Lock Mechanisms (01.14) ………….1-14-1
Wipers and Washer System (01.16)……..1-16-1
Bumpers (01.19) …………..1-19-1
Restraining Devices (01.20)………1-20-1
Frame and Mounting (02.00)
Subframes (02.03)…………..2-1-2
Engine System (03.00)
Engine Assembly (03.00) ……………3-0-3
Engine Structure (03.01)…….3-1-1
Lubrication System (03.02)…………3-2-1
Cooling System (03.03) ……..3-3-1
Fuel Charging System (03.04) ……..3-4-1
Accessory Drive System (03.05)…….3-5-1
Engine Cranking System (03.06) ……………3-6-1
Ignition System (03.07) ……..3-7-1
Emission Control (03.08) ……………3-8-1
Valve Train (03.09) …………3-9-1
Engine Sealing (03.10)……..3-10-1
Power Conversion (03.11)………..3-11-1
Air Charging (03.12)………3-12-1
Evaporative Emissions (03.13) …….3-13-1
Engine Management System (03.14)…….3-14-1
Throttle Control (03.16) …………..3-16-1
Suspension (04.00)
Road Wheel Alignment (04.00) …….4-0-2
Front Suspension (04.01)……………4-1-1
Rear Suspension (04.02)…….4-2-1
Road Wheels and Tyres (04.04) ……………4-4-1
Driveline (05.00)
Driveshaft (05.01) …………..5-1-2
Rear Drive System (05.02) …………5-2-1
Halfshafts (05.05)……………5-5-1
Brake System (06.00)
Description………….6-1-2
Front Disc Brake (06.03) ……………6-3-1
Rear Disc Brakes (06.04)……………6-4-1
Hand Brake (06.05) ………..6-5-1
Brake Actuation System (06.06) ……………6-6-1
Power Brake System (06.09) ………6-9-1
Transmission (07.00)
Automatic Transmission (07.01) ……………7-1-2
Transmission Cooling (07.02) ……..7-2-1
Manual Transmission (07.03) ……..7-3-1
Automatic Control System (07.05)…………7-5-1
Clutch (08.00)
Clutch Controls (08.02)……..8-2-1
Exhaust (09.00)
Exhaust Overview …………..9-1-2
Silencer Assembly (09.01) ………….9-1-3
Pipes and Supports (09.03) ………..9-3-1
Fuel (10.00)
Fuel Tank and Lines (10.01)……..10-1-2
Steering (11.00)
Steering Gear (11.01)…….11-1-2
Power Steering (11.02)…….11-2-1
Steering Column (11.04) ………….11-4-1
Steering Column Switches (11.05)……….11-5-1
Steering Wheel (11.06) ……………11-6-1
Climate Control (12.00)
Body Ventilation system (12.01)………….12-1-3
Heater System (12.02) …….12-2-1
Air Conditioning (A/C) System (12.03) ……………12-3-1
A/C Control System (12.04)………12-4-1
Information, Gauge and Warning (13.00)
Instrument Cluster (13.01) ……….13-1-2
Power Supply (14.00)
Battery System (14.01) …….14-1-2
Alternator and Regulator System (14.02) ………..14-2-1
Vehicle Entertainment (15.00)
Audio System ……. 15-1-1
Vacuum Distribution (16.00)
Body Vacuum System (16.01)……. 16-1-1
Lighting (17.00)
Front Lights (17.01) ……… 17-1-2
Interior Lighting (17.02)………….. 17-2-1
Rear Lights (17.03) ………. 17-3-1
Lighting Mechanisms (17.04) …….. 17-4-1
Electric Distribution/Electronic Control (18.00)
Wiring and Circuit Protection (18.01) …………… 18-1-2
Vehicle Control System (18.08) …………. 18-8-1
Electronic Features (19.00)
Active Anti-Theft System (19.01)………… 19-1-2
Navigation (19.07)……….. 19-7-1
Appendix & Glossary
Diagnostic Ports……. 20-1-2
Fluids/Capacities…………… 20-1-3
Abbreviations …….. 20-1-3
Terms……… 20-1-3
Special Tools – Pictorial Index…….. 20-1-4
Specialist Tool Operation ………… 20-1-8
Maintenance Schedules…………. 20-1-11
Torque Figures …………… 20-1-14
Torque Conversion Tables ……… 20-1-31
….
Brake Systems (06.00)
Hand Brake (06.05)
Description
The hand brake control lever is installed at the outer side of the driver’s seat. When the lever is operated, a cable applies mechanical brakes to each rear wheel. Each mechanical caliper applies brake pads to a brake disc installed on each rear road wheel hub. The calipers are bolted to the vertical links. When the parking brake is released, the pads are retracted by springs. Each caliper has a mechanism that automatically adjusts for wear in the pads. There are adjusters to tension the cable if it stretches.
There is a switch installed on the lever assembly that has contacts that are normally closed. When the handbrake is off, the contacts in the switch are open. The contacts close when the handbrake is applied. This causes the hand brake warning light in the instrument panel to come on.
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