Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 1985-2016 BMW 535i, 535xi, 535is. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
535i: 1985-1989 1990-1993 2007-2016
535xi: 2008
535is: 1988
EXCERPT:
ENGINE Engine – Repair Instructions
HOUSING COVER
11 14 005 REPLACING FRONT CRANKSHAFT SEAL
Special tools required:
11 0 371
11 0 372
11 4 370
11 9 221
11 9 222
11 9 224
11 9 231
11 9 232
11 9 233
11 9 234
Necessary preliminary tasks:
Remove VIBRATION DAMPER.
IMPORTANT: Do not release central bolt.
Risk of damage
If the central bolt is released, the sprocket wheels of the timing chain and the oil pump will no longer be non-positively connected to the crankshaft. The camshafts to the crankshaft can warp.
The timing must be ADJUSTED again.
Fig. 66: Identifying Central Bolt
Turn back special tool 11 9 222.
Push special tool 11 9 221 onto crankshaft.
IMPORTANT: When screws are tightened down (special tool 11 9 224 ), crankshaft seal is
pressed inwards approx. 1 mm and thus slackened for subsequent removal.
Insert screws (special tool 11 9 224 ) and tighten down to approx. 20 Nm.
Fig. 67: Identifying Special Tool (11 9 222) (11 9 224) And (11 9 222)
Screw special tool 11 0 371 to 80 Nm into crankshaft seal.
Screw in spindle 11 0 372.
Release crankshaft seal from housing.
Repeat the operation several times if necessary.
Fig. 68: Screwing Special Tool (11 0 371) Into Crankshaft Seal
Carefully saw open crankshaft seal (1) at cutting line (2).
Remove crankshaft seal (1) from special tool 11 0 371.
Fig. 69: Identifying Crankshaft Seal And Cutting Line With Special Tool (11 0 371)
Installation note:
Clean sealing surface (1) and degrease thoroughly in area of housing partition.
Apply a light coat of oil to running surface (2) of crankshaft seal.
…