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Toyota Avalon 1994-2016 Workshop Repair & Service Manual


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Toyota Avalon 1994-2016 Workshop Repair & Service Manual

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Toyota Avalon 1994-2016. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Toyota Avalon 1994-2016 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
AXLE – FRONT AXLE HUB

ON-VEHICLE INSPECTION
1. REMOVE FRONT WHEEL
2. REMOVE FRONT DISC BRAKE CALIPER ASSEMBLY LH (See page AH-6)
3. REMOVE FRONT DISC
4. INSPECT FRONT AXLE HUB BEARING LOOSENESS
(a) Using a dial indicator, check for looseness near the center of the axle hub.
Maximum: 0.05 mm (0.0020 in.)
NOTICE: Ensure that the dial indicator is set at right angles to the measurement surface. If looseness exceeds the maximum, replace the bearing.
5. INSPECT FRONT AXLE HUB RUNOUT
(a) Using a dial indicator, check for runout on the surface of the axle hub outside the hub bolt.
Maximum: 0.05 mm (0.0020 in.)
NOTICE: Ensure that the dial indicator is set at right angles to the measurement surface. If runout exceeds the maximum, replace the axle hub.
6. INSTALL FRONT DISC
7. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH (See page AH-11)
8. INSTALL FRONT WHEEL
Torque: 103 N*m (1.050 kgf*cm, 76 ft.*lbf)

REMOVAL
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
1. REMOVE FRONT WHEEL
2. REMOVE FRONT AXLE HUB LH NUT (See page DS-5)
3. SEPARATE SPEED SENSOR FRONT LH (See page DS-5)
4. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY LH
(a) Remove the 2 bolts and separate the front disc brake caliper assembly LH from the steering knuckle LH.
NOTICE: Use a wire or an equivalent to keep the brake caliper from hanging down by the flexible hose.
5. REMOVE FRONT DISC
6. SEPARATE TIE ROD END SUB-ASSEMBLY LH (See page DS-6)
7. SEPARATE FRONT SUSPENSION ARM SUBASSEMBLY NO.1 LH (See page DS-6)
8. REMOVE FRONT AXLE ASSEMBLY LH
(a) Put matchmarks on the front drive shaft assembly LH and the front axle hub sub-assembly LH.
(b) Using a plastic hammer, separate the front drive shaft assembly LH from the front axle hub subassembly LH.
NOTICE: Be careful not to damage the drive shaft boot and speed sensor rotor.
(c) Remove the 2 bolts, nuts and steering knuckle LH with the front axle hub sub-assembly LH.