Day: January 19, 2019

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar AP-1055B, BG-2455C Asphalt Pavers. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar AP-1055B, BG-2455C Asphalt Pavers service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
KENR2699 – Schematic (Caterpillar AP-1055B Hydraulic System Hydraulic System)
KENR2803 – Disassembly & Assembly (BG-245C & BG-2455C Asphalt Paver Machine Systems)
KENR2904 – Disassembly & Assembly (3116 Engine Supplement For Ap-1055B & Ap-1050B Asphalt Paver)
KENR5013 – Specifications (AP-1055B and BG-2455C Asphalt Pavers Propel System)
KENR5013 – Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Propel System)
KENR5013 – Testing and Adjusting (AP-1055B and BG-2455C Asphalt Pavers Propel System)
KENR5016 – Specifications (AP-1055B and BG-2455C Asphalt Pavers Conveyor Systems)
KENR5016 – Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Conveyor Systems)
KENR5016 – Testing & Adjusting (AP-1055B and BG-2455C Asphalt Pavers Conveyor Systems)
KENR5019 – Specifications (AP-1055B and BG-2455C Asphalt Pavers Auxiliary System)
KENR5019 – Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Auxiliary System)
KENR5019 – Testing and Adjusting (AP-1055B and BG-2455C Asphalt Pavers Auxiliary System)
KENR5022 – Specifications (AP-1055B and BG-2455C Asphalt Pavers Vibratory System)
KENR5022 – Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Vibratory System)
KENR5022 – Testing and Adjusting (AP-1055B and BG-2455C Asphalt Pavers Vibratory System)
KENR2952 – Schematic (AP-1055B Asphalt Paver Electrical System).pdf

EXCERPT:
12. Install nut (7) and tighten to a torque of … 177-231 N·m (130-170 lb-ft).
13. Install rod (5) into housing (6).
14. Install two seals (4).
15. Install bushing (3) with the notch facing the end cap.
16. Install wiper seal (2).
17. Install end cap (1).
18. Repeat steps 10 – 17 for opposite side.
…

INSTANT DOWNLOAD (add to cart)

Complete Operation & Maintenance Manual for Caterpillar AP-1055B, BG-2455C Asphalt Pavers. It’s the same Operation & Maintenance manual that guaranteed to be fully functional and intact without any missing page. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

KEBU6838 – Operation & Maintenance Manual (AP-1055B & BG-2455C Asphalt Pavers)
Foreword.pdf
Maintenance
Safety
Product Information
Reference
Operation

EXCERPT:
Seat Belt Adjustment for Retractable Seat Belts
Fastening The Seat Belt
Pull seat belt (4) out of the retractor in a continuous motion.
Fasten seat belt catch (3) into buckle (2) . Make sure that the seat belt is placed low across the lap of the operator.
The retractor will adjust the belt length and the retractor will lock in place. The comfort ride sleeve will allow the operator to have limited movement.
Releasing The Seat Belt
…

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar Asphalt Pavers AP-1000D, BG-260D. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Asphalt Pavers AP-1000D, BG-260D service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
KENR5036 – Troubleshooting (AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D & BG-260D Asphalt Pavers)
KENR5038 – Systems Operation (AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D & BG-260D Asphalt Pavers)
KENR5063 – Disassembly & Assembly (AP1000D & BG260D Asphalt Pavers Engine Supplement)
KENR5064 – Specifications (AP-1000D & BG-260D Asphalt Pavers Propel System)
KENR5064 – Systems Operation (AP-1000D & BG-260D Asphalt Pavers Propel System)
KENR5064 – Testing & Adjusting (AP-1000D & BG-260D Asphalt Pavers Propel System)
KENR5065 – Specifications (AP-1000D & BG-260D Asphalt Pavers Conveyor Systems)
KENR5065 – Systems Operation (AP-1000D & BG-260D Asphalt Pavers Conveyor Systems)
KENR5065 – Testing & Adjusting (AP-1000D & BG-260D Asphalt Pavers Conveyor Systems)
KENR5066 – Specifications (AP-1000D & BG-260D Asphalt Pavers Machine Systems)
KENR5066 – Systems Operation (AP-1000D & BG-260D Asphalt Pavers Machine Systems)
KENR5066 – Testing & Adjusting (AP-1000D & BG-260D Asphalt Pavers Machine Systems)
KENR5067 – Schematic (AP-1000D Asphalt Paver, Barber Greene BG-260D Asphalt Paver Hydraulic System)
KENR5068 – Schematic (AP-1000D & BG-260D Asphalt Pavers Electrical System)
KENR5069 – Disassembly & Assembly (AP-1000D & BG-260D Asphalt Pavers Machine Systems)
…

EXCERPT:
Engine – Remove
Removal Procedure
Start By:
A. Remove the radiator, air cleaner, and the hydraulic oil cooler. Refer to Disassembly and Assembly, “Radiator, Air Cleaner, and Hydraulic Oil Cooler – Remove”.
1. Drain the hydraulic oil from the hydraulic oil tank into a suitable container. Refer to Operation and Maintenance Manual for the correct procedure.
2. Disconnect harness assembly (1).
3. Disconnect harness assembly (2) from alternator (4) .
4. Remove nut (5) and cable assembly (3) from alternator (4).
5. Remove the cable straps and remove harness assembly (2) and harness assembly (6) from the engine.
…

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar 3508B/3512B/3516B Engines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This 3508B/3512B/3516B Diesel Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

ENGINE – GENERATOR SET
Model Prefix
3508 GEN SET ENGINE 1ZF
3508 GEN SET ENGINE 23Z
3508 GEN SET ENGINE 5XM
3508 GEN SET ENGINE 70Z
3508 GENERATOR SET 5PW
3508 GENERATOR SET BGX
3508 GENERATOR SET CAW
3508 GENERATOR SET CNF
3508 GENERATOR SET ZAB
3508B GEN SET ENGINE 2HW
3508B GEN SET ENGINE 3LS
3508B GEN SET ENGINE 4GM
3508B GEN SET ENGINE 6PN
3508B GEN SET ENGINE DPN
3508B GENERATOR SET 5KW
3508B GENERATOR SET CNB
3508B GENERATOR SET GS7
3508B GENERATOR SET PTN
3508B GENERATOR SET ZAD
3508C GENERATOR SET PTK

ENGINE – INDUSTRIAL
Model Prefix
3508 INDUSTRIAL ENGINE 68Z
3508 INDUSTRIAL ENGINE 95Y
3508 LOCOMOTIVE ENGINE 6TJ
3508 VEHICULAR ENGINE 97Y
3508B INDUSTRIAL ENGINE 7AF
3508B INDUSTRIAL ENGINE BPX
3508B INDUSTRIAL ENGINE CBB
3508B LOCOMOTIVE ENGINE 5PS
3508B LOCOMOTIVE ENGINE C8R
3508B REMAN ENGINE 5XS
3508B REMAN ENGINE BTB
3508B REMAN ENGINE BTR
3508B REMAN ENGINE BWA
3508B REMAN ENGINE KAM
3508C LOCOMOTIVE ENGINE F1X

ENGINE – MACHINE
Model Prefix
3508 ENGINE – MACHINE 4RB
3508 ENGINE – MACHINE 4ZL
3508 ENGINE – MACHINE 5TL
3508 ENGINE – MACHINE 7YG
3508 ENGINE – MACHINE 99W
3508B ENGINE – MACHINE 2GR
3508B ENGINE – MACHINE C8T
3508B ENGINE – MACHINE JDM

MARINE PRODUCTS
Model Prefix
3508 GEN SET ENGINE 8TL
3508 MARINE ENGINE 3HM
3508 MARINE ENGINE 3PS
3508 MARINE ENGINE 69Z
3508 MARINE ENGINE 96Y
3508 MARINE ENGINE 9WN
3508B GENERATOR SET LPD
3508B MARINE AUXILIARY 3DM
3508B MARINE AUXILIARY 3DW
3508B MARINE AUXILIARY BAG
3508B MARINE AUXILIARY S2A
3508B MARINE AUXILIARY S2B
3508B MARINE ENGINE 1TW
3508B MARINE ENGINE 2BM
3508B MARINE ENGINE 7SM
3508B MARINE ENGINE M8A
3508B MARINE ENGINE S2D
3508B MARINE ENGINE S2E
3508B MARINE ENGINE S2F
3508C MARINE AUXILIARY TTM
3508C MARINE ENGINE PXA
3508C MARINE ENGINE PXB
3508C MARINE ENGINE TTA
3508C MARINE ENGINE TTB
3508C MARINE ENGINE TTP

PETROLEUM PRODUCTS
Model Prefix
3508B PETROLEUM ENGINE P8K
3508C PETROLEUM ENGINE C8E
3508C PETROLEUM ENGINE C8K
3508C PETROLEUM ENGINE LLC
3508C PETROLEUM ENGINE LLE

Model Prefix
3512B GEN SET ENGINE 4AW
3512B GEN SET ENGINE 5AW
3512B GEN SET ENGINE 6WN
3512B GEN SET ENGINE 8RM
3512B GENERATOR SET 6GW
3512B GENERATOR SET 9G5
3512B GENERATOR SET 9G8
3512B GENERATOR SET BLF
3512B GENERATOR SET BRK
3512B GENERATOR SET CMC
3512B GENERATOR SET ED5
3512B GENERATOR SET ED8
3512B GENERATOR SET FDE
3512B GENERATOR SET FFR
3512B GENERATOR SET GS6
3512B GENERATOR SET JM3
3512B GENERATOR SET JM4
3512B GENERATOR SET LDE
3512B GENERATOR SET LDF
3512B GENERATOR SET PTF
3512B GENERATOR SET PTM
3512B GENERATOR SET YAM
3512B GENERATOR SET YAN
3512B GENERATOR SET YAY
3512B GENERATOR SET YAZ
3512B GENERATOR SET YBB
3512B GENERATOR SET YBC
3512B GENERATOR SET ZAH
3512B GENERATOR SET ZAJ

ENGINE – INDUSTRIAL
Model Prefix
3512B GENERATOR PFF
3512B INDUSTRIAL ENGINE 8DF
3512B INDUSTRIAL ENGINE BR2
3512B INDUSTRIAL ENGINE BRC
3512B INDUSTRIAL ENGINE PK2
3512B INDUSTRIAL ENGINE PPA
3512B INDUSTRIAL ENGINE PPC
3512B INDUSTRIAL ENGINE PPE
3512B INDUSTRIAL ENGINE PWG
3512B LOCOMOTIVE ENGINE 3ZW
3512B LOCOMOTIVE ENGINE RR2
3512B REMAN ENGINE 6SS
3512B REMAN ENGINE CND
3512B REMAN ENGINE NPM
3512B REMAN ENGINE SDW

ENGINE – MACHINE
Model Prefix
3512B ENGINE – MACHINE 8BR

MARINE PRODUCTS
Model Prefix
3512B GENERATOR SET NSC
3512B MARINE AUXILIARY 1PW
3512B MARINE AUXILIARY 8EM
3512B MARINE AUXILIARY AAG
3512B MARINE AUXILIARY ED2
3512B MARINE AUXILIARY ED3
3512B MARINE AUXILIARY FFG
3512B MARINE AUXILIARY S2G
3512B MARINE AUXILIARY S2H
3512B MARINE ENGINE 2EZ
3512B MARINE ENGINE 2GW
3512B MARINE ENGINE 4TN
3512B MARINE ENGINE 7HM
3512B MARINE ENGINE BRN
3512B MARINE ENGINE MKH
3512B MARINE ENGINE MRG
3512B MARINE ENGINE S2J
3512B MARINE ENGINE S2K
3512B MARINE ENGINE S2L
3512B MARINE ENGINE S2M
3512B MARINE ENGINE S2N

PETROLEUM PRODUCTS
Model Prefix
3512B PETROLEUM ENGINE 2AF
3512B PETROLEUM ENGINE LN4
3512B PETROLEUM ENGINE MHA
3512B PETROLEUM ENGINE WF2
3512B PETROLEUM GEN SET E5D
3512B PETROLEUM GEN SET FFN
3512B PETROLEUM GEN SET FFS
3512B PETROLEUM GEN SET FFY

MANUAL LIST:
SENR8393 – Testing & Adjusting (Caterpillar Switchgear).pdf
KENR5892 – Schematic (SCR System for Stationary Engines Electrical System)
KENR9742 – Specifications (3512B & 3516B Generator Set Engines with Dynamic Gas Blending)
KENR9743 – Systems Operation (3512B, 3512C, & 3516B Petroleum Engines & Petroleum Generator Set Engines with Dynamic Gas Blending)
KENR9743 – Testing & Adjusting (3512B, 3512C, & 3516B Petroleum Engines & Petroleum Generator Set Engines with Dynamic Gas Blending)
KENR9744 – Troubleshooting (3512B, 3512C, & 3516B Petroleum Engines & Petroleum Generator Set Engines with Dynamic Gas Blending)
Pictures
RENR1377 – Systems Operation (Electric Protection System Energize-To-Run for Generator Set, Industrial and Marine Diesel Engines)
RENR1377 – Testing & Adjusting (Electric Protection System Energize-To-Run for Generator Set, Industrial and Marine Diesel Engines)
RENR5060 – Disassembly & Assembly (3508B, 3512B and 3516B Generator Set Engines)
RENR7945 – Systems Operation (3126(B), 3176B, 3176C (MARINE), 3196 (MARINE), 3408E, 3412(C)(E), 3508(B), 3512(B), 3516(B), G3616, 3406E (MARINE)(IND), 3408C IND, 3456 IND, GENSET, SR4(HV), SR4B(HV))
RENR7945 – Testing & Adjusting (3126(B), 3176B, 3176C (MARINE), 3196 (MARINE), 3408E, 3412(C)(E), 3508(B), 3512(B), 3516(B), G3616, 3406E (MARINE)(IND), 3408C IND, 3456 IND, GENSET, SR4(HV), SR4B(HV))
RENR7945 – Troubleshooting (3126(B), 3176B, 3176C (MARINE), 3196 (MARINE), 3408E, 3412(C)(E), 3508(B), 3512(B), 3516(B), G3616, 3406E (MARINE)(IND), 3408C IND, 3456 IND, GENSET, SR4(HV), SR4B(HV))
SENR3860 – Disassembly & Assembly (Starting Motor – Delco 50-MT)
SENR3860 – Systems Operation (Starting Motor – Delco 50-MT)
SENR3860 – Testing & Adjusting (Starting Motor – Delco 50-MT)
SENR3860 – Troubleshooting (Starting Motor – Delco 50-MT)
SENR3905 – General Service Information (VR3 VOLTAGE REGULATOR PERMANENT MAGNET EXCITED SR4 GENERATOR)
SENR3906 – General Service Information (VR4 Voltage Regulator)
SENR5359 – Disassembly & Assembly (SR4B Generators)
SENR5359 – Systems Operation (SR4B Generators)
SENR5359 – Testing & Adjusting (SR4B Generators)
UENR3652 – Schematic (3512B & 3512C Generator Set Engine with Dynamic Gas Blending Electrical System)
SENR3860 – Specifications (Starting Motor – Delco 50-MT).pdf
SENR3906 – Systems Operation (VR4 Voltage Regulator).pdf
SENR3906 – Testing & Adjusting (VR4 Voltage Regulator).pdf
SENR8393 – Schematics & Wiring Diagrams (Caterpillar Switchgear).pdf
SENR8393 – Systems Operation (Caterpillar Switchgear).pdf
…

TEXT SAMPLE:
The Caterpillar Switchgear unit depicted on this page shows the location of externally facing components. They are:
* Generator Set Control (GSC)
* Alarm Module
* Alarm Control Switch
* Voltage Adjust Rheostat
* Engine Control Switch
* Emergency Stop Push-Button
* Speed Adjust Potentiometer
* Synchroscope*
* Synchronizing Switch & Lights*
* Kilovar Meter*
* Kilowatt Hour Meter*
* Power Factor Meter*
* Breaker Control Switch*
* Battery Charger Controls*
* Accessory Circuit Breakers *
…

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar 3500, 3500B and 3500C Engines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 3500, 3500B and 3500C Diesel Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
RENR1242 – Schematic (3500B Engine for Electrical Power Generation (EPG) with Electronic Modular Control Panel (EMCP))
RENR1243 – Schematic (3500B Engine for Electrical Power Generation (EPG) with Switchgear Conversion)
RENR5057 – Specifications (3500B Generator Set Engines)
RENR5058 – Systems Operation (3500B and 3500C Generator Set Engines)
RENR5058 – Testing & Adjusting (3500B and 3500C Generator Set Engines)
RENR5059 – Troubleshooting (3500B and 3500C Generator Set Engines)
RENR7678 – Schematic (3500B & 3500C Generator Set Electrical System Engines & Industrial Engines)
RENR7885 – Electrical System (3500B and 3500C Generator Set Engine)
RENR9845 – Electrcial Schematic (3500B Generator with EMCP 3)
SENR1122 – Specifications (3500B Engines for 776D, 777D, 784C, 785C, 789C, 793C & 793D Off-Highway Truck/Tractors)
SENR1123 – Systems Operation (3500B Engines for Caterpillar Built Machines)
SENR1123 – Testing & Adjusting (3500B Engines for Caterpillar Built Machines)
SENR1126 – Disassembly & Assembly (3500 & 3500B High Displacement Engines for Caterpillar Built Machines)
SENR3078 – Specifications (3500 Series Engines Hydramechanical Protective System)
SENR3878 – Specifications (3500 Generator Set Engines)
SENR3879 – Systems Operation (3500 Generator Set Engines)
SENR3879 – Testing and Adjusting (3500 Generator Set Engines)
SENR3882 – Disassembly and Assembly (3500 Generator Set Engines)
SENR6562 – Specifications (3500B Engines)
SENR6563 – Systems Operation (3500B Engines)
SENR6563 – Testing & Adjusting (3500B Engines)
SENR6564 – Disassembly & Assembly (3500B Engines)
SENR6587 – Systems Operation (3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B & 3516C Engines Caterpillar Monitoring System)
SENR6587 – Testing & Adjusting (3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B & 3516C Engines Caterpillar Monitoring System)
SENR2995 – Technical Manual (Introduction, Systems & Maintenance for 3500 Series Diesel Engines).pdf
SENR3078 – Systems Operation (3500 Series Engines Hydramechanical Protective System).pdf
SENR3078 – Testing & Adjusting – Troubleshooting (3500 Series Engines Hydramechanical Protective System).pdf
SENR6581 – Systems Operation (Ether Aid Starting System For 3500 Mui Engines).pdf
SENR6581 – Testing & Adjusting (Ether Aid Starting System For 3500 Mui Engines).pdf

EXCERPT:
Locomotive Engines
The locomotive engines use a slightly different arrangement. Locomotives operate on a 64 volt system. This requires a different valve assembly that does not need the controller/resistor combination.
Operation
Auto Mode
When the switch is in the auto position it will operate in the auto mode. The auto mode receives power only during cranking. Ether is injected until the cranking signal is lost, or the jacket water temperature requirement is met.
1. Power is supplied when the jacket water temperature is less than 13°C (55°F) and the engine is cranking.
2. The solenoid is supplied with full battery voltage to open the valve.
3. Ether is injected until the cranking signal is terminated, or the jacket water temperature is 21°C (70°F).
Manual Mode
The difference between the manual mode operation above, and the locomotive manual mode, is how the power is supplied. The power comes from the non-essential locomotive power. The output power from the battery charger is available only when the engine is turning.
…