Posted on

Caterpillar Lift Trucks DP60, DP70 Factory Service & Shop Manual


Download Link

INSTANT DOWNLOAD (add to cart)


Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks DP60, DP70. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks DP60, DP70 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SENB8551 – DP60, DP70 Chassis Mast Service Manual.pdf
99709-67100 – DP60, DP70 Chassis, Mast & Options Service Manual.pdf
99709-86140 – DP60, DP70 Chassis, Mast & Attachments Service Manual.pdf

EXCERPT:
TABLE OF CONTENTS
GENERAL INFORMATION 2
COOLING SYSTEM 8
ELECTRICAL SYSTEM . 16
POWER TRAIN . 34
POWERSHIFT TRANSMISSION 47
FRONT AXLE AND REDUCTION DIFFERENTIAL . 1 05
REAR AXLE . 134
BRAKE SYSTEM 153
STEERING SYSTEM 185
HYDRAULIC SYSTEM . 200
MASTS AND FORKS 247
SERVICE DATA 267

Posted on

Caterpillar RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler Factory Service & Shop Manual


Download Link

INSTANT DOWNLOAD (add to cart)


Complete workshop & service manual with electrical wiring diagrams for Caterpillar RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SENB8372 – Specifications (RT50, RT50 SA, RTC60, RT60 Telescopic Material Handlers Powert Train)
SENB8382 – Specifications (RT50, RT50 SA, RTC60, & RT60 Telescopic Material Handlers Steering)
SENB8387 – Disassembly & Assembly (RT50, RTC60 & RT60 Telescopic Material Handler Power Train)
SENB8388 – Disassembly & Assembly (RT50, RTC60 & RT60 Telescopic Material Handler Vehicle System)
SENB8404 – Disassembly & Assembly (4.236 Diesel Engine for RT50, RT60 & RTC60 Telescopic Material Handler)
SENB8448 – Specifications (Supplement for RT50 SA Telescopic Material Handler Turbocharger)
SENB8473 – Specifications (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100)
SENB8474 – Specifications (RT80 & RT100 Telescopic Material Handlers Power Train)
SENB8475 – Disassembly & Assembly (RT80 & RT100 Telescopic Material Handler Power Train)
SENB8476 – Disassembly & Assembly (RT80 & RT100 Telescopic Material Handler Vehicle Systems)
SENR5830 – Specifications (4.236 Diesel Engine for RT50, RT60 & RTC60 Telescopic Material Handler)
SENR5831 – Specifications (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler)
SENB8372 – Systems Operation (RT50, RT50 SA, RTC60, RT60 Telescopic Material Handlers Powert Train).pdf
SENB8372 – Testing & Adjusting (RT50, RT50 SA, RTC60, RT60 Telescopic Material Handlers Powert Train).pdf
SENB8380 – Systems Operation (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8380 – Testing & Adjusting (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8383 – Schematic (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8384 – Systems Operation (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8384 – Testing & Adjusting (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8405 – Schematic (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8405 – Systems Operation (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8405 – Testing & Adjusting (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8414 – Systems Operation (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8414 – Testing & Adjusting (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8448 – Systems Operation (Supplement for RT50 SA Telescopic Material Handler Turbocharger).pdf
SENB8448 – Testing & Adjusting (Supplement for RT50 SA Telescopic Material Handler Turbocharger).pdf
SENB8473 – Systems Operation (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100).pdf
SENB8473 – Testing & Adjusting (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100).pdf
SENB8474 – Systems Operation (RT80 & RT100 Telescopic Material Handlers Power Train).pdf
SENB8474 – Testing & Adjusting (RT80 & RT100 Telescopic Material Handlers Power Train).pdf
SENB8517 – Systems Operation (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8517 – Testing & Adjusting (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENR5830 – Systems Operation (4.236 Diesel Engine for RT50, RT60 & RTC60 Telescopic Material Handler).pdf
SENR5830 – Testing & Adjusting (4.236 Diesel Engine for RT50, RT60 & RTC60 Telescopic Material Handler).pdf
SENR5831 – Systems Operation (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler).pdf
SENR5831 – Testing & Adjusting (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler).pdf

EXCERPT:
2. Remove five plates (10) and five disc (9), remove three long dowel pins (8) and remove plate (7). Remove two push pins (4) from plate (7).
3. Remove lever (5) and flange (11), then remove park brake lever (6).

Posted on

Caterpillar AP1000E & BG1000E Asphalt Pavers Factory Service & Shop Manual


Download Link

INSTANT DOWNLOAD (add to cart)


Complete workshop & service manual with electrical wiring diagrams for Caterpillar AP1000E & BG1000E Asphalt Pavers. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar AP1000E & BG1000E Asphalt Pavers service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
KENR9571 – Schematic (AP1000E & BG1000E Asphalt Paver Hydraulic System)
KENR9572 – Schematic (AP1000E & BG1000E Wheel Type, AP1055E & BG1055E Track Type Asphalt Paver Electrical System)
KENR9867 – Disassembly & Assembly (AP1000E & BG1000E Asphalt Pavers Engine Supplement)
KENR9868 – Disassembly & Assembly (AP1000E & BG1000E Asphalt Pavers Machine Systems)
UENR0140 – Disassembly & Assembly (AP1000E LRC Asphalt Paver C6.6 Engine Supplement)
UENR0803 – Specifications (AP1000E & BG1000E Asphalt Pavers Propel System)
UENR0804 – Systems Operation (AP1000E & BG1000E Asphalt Pavers Propel System)
UENR0804 – Testing & Adjusting (AP1000E & BG1000E Asphalt Pavers Propel System)
UENR0805 – Specifications (AP1000E & BG1000E Asphalt Pavers Machine Systems)
UENR0806 – Systems Operation (AP1000E & BG1000E Asphalt Pavers Machine Systems)
UENR0806 – Testing & Adjusting (AP1000E & BG1000E Asphalt Pavers Machine Systems)
UENR1230 – Troubleshooting (AP1000E, AP1055E, BG1000E & BG1055E Asphalt Pavers)
UENR1762 – Schematic (AP1000E & AP1055E Asphalt Paver Electrical System)

EXCERPT:
Left Propel Hydraulic System (FORWARD/BRAKE RELEASED/PAVE)
(1) Forward EDC
(2) Reverse EDC
(3) EDC metering spool
(4) Forward multifunction valve
(5) Pressure limiter
(6) Main relief valve
(7) Makeup valve
(8) From auxiliary hydraulic system
(9) Parking brake cylinder
(10) Final drive
(11) From auxiliary hydraulic system
(12) Shift cylinder

Posted on

Caterpillar 3612, 3616 Engines Factory Service & Shop Manual


Download Link

INSTANT DOWNLOAD (add to cart)


Complete workshop & service manual with electrical wiring diagrams for Caterpillar 3612, 3616 Engines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 3612, 3616 Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
RENR2458 – Schematic (3600 Diesel Marine Monitoring System Electrical System)
RENR2459 – Schematic (3606, 3608, 3612, 3616 Diesel Marine Monitoring System II Generator Monitoring System)
RENR5901 – Disassembly & Assembly (Engine Oil Cooler)
RENR5901 – Systems Operation (Engine Oil Cooler)
RENR5901 – Troubleshooting (Engine Oil Cooler)
RENR5970 – Systems Operation (Jacket Water Heaters, Lube Oil Heaters & Combination Heaters for G3600, 3600 & C280 Engines)
SENR3592 – Specifications (3612 & 3616 Engines)
SENR3593 – Systems Operation (3612 & 3616 Engines)
SENR3593 – Testing & Adjusting (3612 & 3616 Engines)
SENR3594 – Disassembly & Assembly (3612 & 3616 Engines)
RELP0834 – Parts Manual (3616 Industrial Engine).pdf

EXCERPT:
1. Install the O-ring seals on cylinder (53). Install cylinder (53) in motor housing (1). Ensure that pin (54)
is in alignment with slot (55) in motor housing (1).
Illustration 2
2. Install O-ring seals (52) on cylinder (53).
Illustration 3
3. Install O-ring seal (51) on the rotor (48).

Posted on

Caterpillar 3500B Series Engines Factory Service & Shop Manual


Download Link

INSTANT DOWNLOAD (add to cart)


Caterpillar 3500B Series Engines Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for Caterpillar 3500B Series Engines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 3500B Series Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
RENR1242 – Schematic (3500B Engine for Electrical Power Generation (EPG) with Electronic Modular Control Panel (EMCP))
RENR1243 – Schematic (3500B Engine for Electrical Power Generation (EPG) with Switchgear Conversion)
RENR5057 – Specifications (3500B Generator Set Engines)
RENR5058 – Systems Operation (3500B and 3500C Generator Set Engines)
RENR5058 – Testing & Adjusting (3500B and 3500C Generator Set Engines)
RENR5059 – Troubleshooting (3500B and 3500C Generator Set Engines)
RENR7678 – Schematic (3500B & 3500C Generator Set Electrical System Engines & Industrial Engines)
RENR7885 – Electrical System (3500B and 3500C Generator Set Engine)
RENR9845 – Electrical Schematic (3500B Generator with EMCP 3)
SENR1122 – Specifications (3500B Engines for 776D, 777D, 784C, 785C, 789C, 793C & 793D Off-Highway Truck_Tractors)
SENR1123 – Systems Operation (3500B Engines for Caterpillar Built Machines)
SENR1123 – Testing & Adjusting (3500B Engines for Caterpillar Built Machines)
SENR1126 – Disassembly & Assembly (3500 & 3500B High Displacement Engines for Caterpillar Built Machines)
SENR6562 – Specifications (3500B Engines)
SENR6563 – Systems Operation (3500B Engines)
SENR6563 – Testing & Adjusting (3500B Engines)
SENR6564 – Disassembly & Assembly (3500B Engines)
SENR6587 – Systems Operation (3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B & 3516C Engines Caterpillar Monitoring System)
SENR6587 – Testing & Adjusting (3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B & 3516C Engines Caterpillar Monitoring System)

EXCERPT:
Valve Mechanism
Type 1
The valve system components control the flow of the inlet air and the exhaust gases into the cylinders and out of the cylinders during engine operation.
The crankshaft gear drives the camshaft gears through idlers. Both camshafts must be timed to the crankshaft in order to get the correct relation between the piston and the valve movement.
The camshafts have three lobes for each cylinder. Two lobes operate the valves and one operates the fuel injector.