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Caterpillar Lift Trucks DP100, DP115, DP135, DP150 Factory Service & Shop Manual


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Caterpillar Lift Trucks DP100, DP115, DP135, DP150 Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks DP100, DP115, DP135, DP150. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks DP100, DP115, DP135, DP150 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99799-80120 – DP100, DP115, DP135, DP150 Chassis & Mast Service Manual.pdf

EXCERPT:
GROUP INDEX
COOLING SYSTEM
ELECTRICAL SYSTEM
POWER TRAIN
2-SPEED POWERSHIFT
TRANSMISSION
3-SPEED POWERSHIFT
TRANSMISSION
FRONT AXLE AND
REDUCTION DIFFERENTIAL
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
HYDRAULIC SYSTEM
MASTS AND FORKS
GENERAL INFORMATION
HYDRAULIC FORK
POSITIONER
HYDRAULIC SIDE SHIFTERS
SERVICE DATA

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Caterpillar Lift Trucks DP80N, DP90N Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks DP80N, DP90N. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks DP80N, DP90N service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99709-62100 – DP80N, DP90N Chassis & Mast Service Manual.pdf

EXCERPT:
GROUP INDEX
GROUP INDEX
Items
GENERAL INFORMATION
Model View, Truck Models Covered, Serial Number Locations, Chassis and Mast Model Identification, Dimensions, Main Specifications
COOLING SYSTEM
Specifications, Structure, Removal and Installation, Inspection and Adjustment, Troubleshooting
ELECTRICAL SYSTEM
Specifications, Location of Components, Structure, Disassembly and Reassembly, Batteries and Charging, Troubleshooting, Electrical Wiring Diagram
CONTROLLER
Outline, Service Tool Functions, Error Code List, Troubleshooting
TILTABLE
Specifications, Structure, Oil supply, Hydraulic circuit diagram, Service Data
POWER TRAIN
Specifications, Structure, Reduction ratio, Removal and Installation of Engine and Transmission Unit
3-SPEED POWERSHIFT
TRANSMISSION
Specifications, Description, Suggestions for Removal and Installation, Disassemblyand Reassembly, Adjustment, Troubleshooting, Service Data
FRONT AXLE AND REDUCTION
DIFFERENTIAL
Specifications, Structure, Suggestions for Removal and installation, Front Axle and Reduction Differential, Disassembly and Reassembly, Troubleshooting, Service
Data
REAR AXLE
Specifications, Structure, Suggestions for Removal and Installation, Disassembly and Reassembly, Readjustment, Troubleshooting, Service Data
BRAKE SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Disassembly and Reassembly, Adjustment and Testing, Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure, Procedure and Suggestions for Removal and Installation, Troubleshooting, Service Data
HYDRAULIC SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Gear Pump, Flow regulator valve, Down safety valve, Lift cylinder, Tilt cylinder, Inspection and Adjustment, Tests, Troubleshooting, Service Data
MASTS AND FORKS
Specifications, Structure, Suggestions for Removal and Installation, Mast assembly, Troubleshooting, Service Data
FORK POSITIONER
FORK POSITIONER (DP80N), Applicable Attachment Models, Specifications, Structure, Removal and installation, Troubleshooting, Service Data, FORK POSITIONER (DP90N) Applicable Attachment
Models, Specifications, Structure, Removal and installation, Troubleshooting, Service Data
SERVICE DATA
Maintenance Chart, Tightening Torque of Standard Bolts, Lubrication Standards

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Caterpillar TH340B, TH350B, TH355B, TH360B, TH460B, TH560B Tele-handlers Factory Service & Shop Manual


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Caterpillar TH340B, TH350B, TH355B, TH360B, TH460B, TH560B Tele-handlers Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for Caterpillar TH340B, TH350B, TH355B, TH360B, TH460B, TH560B Tele-handlers. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar TH340B, TH350B, TH355B, TH360B, TH460B, TH560B Tele-handlers service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
RENR5183 – Disassembly & Assembly (TH350B, TH360B, TH460B & TH560B Telehandlers Engine Supplement)
RENR5186 – Disassembly & Assembly (TH350B, TH355B, TH360B, TH460B & TH560B Telehandlers Power Train)
RENR5188 – Systems Operation (TH350B, TH360B, TH460B & TH560B Telehandlers Hydraulic System)
RENR5188 – Testing & Adjusting (TH350B, TH360B, TH460B & TH560B Telehandlers Hydraulic System)
RENR5191 – Schematic (TH350B, TH355B, TH460B, & TH560B Telehandler Hydraulic System)
RENR5192 – Disassembly & Assembly (TH340B, TH350B, TH355B, TH360B, TH460B & TH560B Telehandlers)
RENR5193 – Schematic (TH350B & TH360B Telehandler Electrical System)
RENR6705 – Specifications (TH350B, TH360B, TH460B & TH560B Telehandlers Machine Systems)
RENR7744 – Schematic (TH460B & TH560B Telehandler Electrical System)
RENR7925 – Schematic (TH460B Telehandler Electrical System)
RENR9862 – Schematic (TH460B & TH560B Telehandler Electrical System)
SENR5664 – Disassembly & Assembly (Air Conditioning & Heating R134a for All Caterpillar Machines)
SENR5664 – Specifications (Air Conditioning & Heating R134a for All Caterpillar Machines)
SENR5664 – Systems Operation (Air Conditioning & Heating R134a for All Caterpillar Machines)
SENR5664 – Testing & Adjusting (Air Conditioning & Heating R134a for All Caterpillar Machines)
SENR5664 – Troubleshooting (Air Conditioning & Heating R134a for All Caterpillar Machines)
31200243 – Operation & Maintenance Manual (TH360B Telehandler).pdf
31200252 – Parts Manual (TH360B Telehandler).pdf
31200253 – Parts Manual (TH560B Telehandler).pdf

EXCERPT:
22. Rotate telescopic cylinder (14) through 90 degrees in a clockwise direction. Make sure that bracket (34) is toward the left side of the boom.
23. Use a suitable lifting device to move telescopic cylinder (14) toward the left side of the boom. At the same time remove the cylinder from the boom.
Illustration 23

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Caterpillar 12G, 120G, 130G, 140G Motor Graders Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar 12G, 120G, 130G, 140G Motor Graders. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 12G, 120G, 130G, 140G Motor Graders service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
KENR9558 – Schematic (12G, 14G, 16G, 120G, 130G &140G Motor Grader Electrical System) (SN 61M1-12026, 96U1-7045, 93U1-2678, 87V1-8359, 74V1-2320 & 72V1-10333))
REG01499 – Specifications (12G & 14G Motor Graders Air System & Brakes)
REG01577 – Specifications (12G, 130G, 140G Motor Graders Hydraulic System & Steering)
REG01582 – Specifications (12G, 120G, 130G & 140G Motor Graders Power Train)
SENR2122 – Schematic (12G, 130G & 140G Motor Graders Hydraulic System)
SENR2504 – Disassembly & Assembly (12G, 14G, 16G, 120G, 130G & 140G Motor Graders Operator’s St…)
SENR3010 – Schematic (12G, 130G & 140G Motor Graders Hydraulic System)
SENR3488 – Specifications (12G, 120G, 130G & 140G Motor Graders Hydraulic System & Steer…)
SENR3555 – Specifications (12G, 120G, 130G & 140G Motor Graders Power Train)
SENR3649 – Disassembly & Assembly (12G, 120G, 130G & 140G Motor Graders Power Train)
SENR3650 – Disassembly & Assembly (12G, 120G, 130G & 140G Motor Grader Vehicle Systems)
SENR3651 – Schematic (12G, 120G, 130G & 140G Motor Graders Electrical System)
SENR7142 – Disassembly & Assembly (12G, 130G & 140G Motor Graders Vehicle Systems)
SENR7186 – Disassembly & Assembly (12G, 130G & 140G Motor Grader Power Train)
REG01471 – Systems Operation (16G Motor Graders Air System & Brakes).pdf
REG01471 – Testing & Adjusting (16G Motor Graders Air System & Brakes).pdf
REG01576 – Systems Operation (12G, 130G & 140G Motor Graders Hydraulic System & Steering).pdf
REG01576 – Testing & Adjusting (12G, 130G & 140G Motor Graders Hydraulic System & Steering).pdf
REG01580 – Systems Operation (12G, 120G, 130G & 140G Motor Graders Power Train).pdf
REG01580 – Testing & Adjusting (12G, 120G, 130G & 140G Motor Graders Power Train).pdf
REG01581 – Testing & Adjusting (12G, 120G. 130G, 140G Motor Graders).pdf
SENR3489 – Systems Operation (12G, 120G, 130G Motor Graders Hyd. System & Steering).pdf
SENR3489 – Testing & Adjusting (12G, 120G, 130G Motor Graders Hyd. System & Steering).pdf
SENR3556 – Systems Operation (12G, 120G, 130G & 140G Motor Graders Power Train).pdf
SENR3556 – Testing & Adjusting (12G, 120G, 130G & 140G Motor Graders Power Train).pdf
SENR3557 – Testing & Adjusting (12G, 120G, 130G & 140G Motor Graders Power Shift Transmission).pdf
SENR3605 – Systems Operation (12G, 14G & 16G Motor Graders Air System And Brakes).pdf
SENR3605 – Testing & Adjusting (12G, 14G & 16G Motor Graders Air System And Brakes).pdf
SENR7215 – Testing & Adjusting (12G, 130G Motor Graders).pdf

EXCERPT:
8. Install a nylon strap and a hoist on the hydraulic pump (13) and remove from vehicle. Weight of pump is 152 lb. (69 kg).
Install Hydraulic Pump (Later)
1. Put a nylon strap and hoist on hydraulic pump (1). Lift pump in position in vehicle.
2. Install plate assembly (3) in vehicle and make an attachment of the hydraulic pump to plate assembly with bolts (2).
3. Put pump group in position and install four bolts (4) to hold it in place. Tighten bolts to a torque of 34 ± 5 lb.ft. (46 ± 7 N·m).

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Caterpillar 14G & 16G Motor Graders Factory Service & Shop Manual


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Caterpillar 14G & 16G Motor Graders Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for Caterpillar 14G & 16G Motor Graders. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 14G & 16G Motor Graders service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
REG01468 – Specifications (14G & 16G Motor Graders Power Train)
REG01470 – Specifications (16G Motor Grader Hydraulic System & Steering)
REG01472 – Specifications (16G Motor Grader Air System & Brakes)
REG01486 – Specifications (14G Motor Grader Hydraulic System & Steering)
REG01614 – Disassembly & Assembly (16G Motor Grader Vehicle Systems)
REG01624 – Disassembly & Assembly (16G Power Train)
REG01699 – Disassembly & Assembly (14G Motor Grader Vehicle Systems)
SENR2071 – Schematic (14G & 16G Motor Graders Hydraulic System)
SENR2452 – Schematic (14G & 16G Motor Graders Hydraulic System)
SENR3490 – Specifications (14G & 16G Motor Graders Hydraulic System & Steering)
SENR3558 – Specifications (14G & 16G Motor Graders Power Train)
SENR3652 – Schematic (14G Motor Grader Electrical System)
SENR3653 – Schematic (16G Motor Grader Electrical System)
SENR3663 – Disassembly & Assembly (14G & 16G Motor Graders Power Train)
SENR3664 – Disassembly & Assembly (14G & 16G Motor Grader Vehicle Systems)
SENR7068 – Disassembly & Assembly (14G Motor Grader Power Train)
REG01466 – Systems Operation (14G & 16G Motor Graders Power Train).pdf
REG01466 – Testing & Adjusting (14G & 16G Motor Graders Power Train).pdf
REG01469 – Systems Operation (14G & 16G Motor Graders Hydraulic System & Steering).pdf
REG01469 – Testing & Adjusting (14G & 16G Motor Graders Hydraulic System & Steering).pdf
REG01471 – Systems Operation (16G Motor Graders Air System & Brakes).pdf
REG01471 – Testing & Adjusting (16G Motor Graders Air System & Brakes).pdf
REG01471 – Systems Operation (16G Motor Graders Air System & Brakes).pdf
REG01471 – Testing & Adjusting (16G Motor Graders Air System & Brakes).pdf
SENR3559 – Systems Operation (14G & 16G Motor Graders Power Train).pdf
SENR3559 – Testing & Adjusting (14G & 16G Motor Graders Power Train).pdf

EXCERPT:
1. Remove bolts (2) that hold support (1) to the frame. Fasten a hoist to the seat and the support. Remove the seat and support (1) as a unit. Weight is 132 lb. (60 kg). Remove pad (5).
2. Remove bolts (3). Remove plate (4) from the frame.