Month: February 2019

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Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks GC35K, GC40K, GC40K STR, GC45K, GC45K SWB, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks GC35K, GC40K, GC40K STR, GC45K, GC45K SWB, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99739-94100 – GC35K, GC40K, GC40K STR, GC45K, GC45K SWB, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR Options Supplement Service Manual.pdf
99739-82100 – GC35K, GC40K, GC40K STR, GC45K, GC45K SWB, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR Chassis & Mast Service Manual.pdf

EXCERPT:
Group Items
GENERALINFORMATION Vehicle Exterior, Models, Serial Number Locations, Dimensions, Technical Data.
COOLING SYSTEM Description, Removal and Installation, Inspection and Adjustment, Fan Belt Inspection, Fan Belt Adjustment.
ELECTRICAL SYSTEM Description, Disassembly and Re-assembly, Major Electrical Components, Battery Maintenance, Typical Open Circuit Voltage, Lamp Bulb Specifications, Electrical System Schematics.
POWER TRAIN Specifications, Structure, Reduction Ratio, Procedures and Key Points for Removal and Installation.
POWERSHIFTTRANSMISSION 1-Speed Transmission (GC35K-GC55K STR), Specifications, Structure, Removal and Installation, Torque Converter, Transmission, Control Valve, Adjustment, Automatic 2-speed Transmission (GC60K-GC70K STR),
Specifications, Structure, Transmission, Solenoid Valve, Adjustment, Troubleshooting, Service Data.
FRONT AXLE Specifications, Structure, Procedures and Key Points for Removal and Installation, Axle Shaft and Hub, Reduction Differential, Troubleshooting, Service Data.
REAR AXLE Specifications, Structure, Procedures and Key Points for Removal and Installation, Rear Axle Assembly, Steering Cylinder, Adjustment,
Troubleshooting, Service Data.
BRAKE SYSTEM Specifications, Structure, Master Cylinder, Wheel Cylinder, Wheel Brake, Parking Brake Lever, Adjustment and Tests, Troubleshooting, Service Data.
STEERING SYSTEM Specifications, Structure, Procedures and Key Points for Removal and Installation, Steering Control Valve, Troubleshooting, Service Data.
HYDRAULIC SYSTEM Specifications, Description, Removal and Installation, Disassembly and Re-assembly, Inspection and Adjustment, Hydraulic Circuit Diagram, Troubleshooting, Service Data.
MASTS AND FORKS Specifications, Description, Disassembly and Re-assembly, Inspection and Adjustment,Troubleshooting, Service Data.
SERVICE DATA Inspection Standards, Periodic Replacement of Parts, Special Tool Table.
…

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Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks GC20N, GC25N, GC28N, GC30N, GC33N. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks GC20N, GC25N, GC28N, GC30N, GC33N service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99719-6C120 – GC20N, GC25N, GC28N, GC30N, GC33N Chassis, Mast & Options Service Manual.pdf

EXCERPT:
GROUP INDEX
GENERAL INFORMATION
COOLING SYSTEM
ELECTRICAL SYSTEM
CONTROLLERS
POWER TRAIN
POWERSHIFT TRANSMISSION
FRONT AXLE
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
HYDRAULIC SYSTEM
MAST AND FORKS
Specification, Structure, Removal and Installation,
Inspection and Adjustment
Chassis Electrical Devices Wiring Outline, Structure, Console Box, Battery, Wire Color, Troubleshooting, Electrical Schematic Outline, Main Functions, Service Tool Functions, Locations of Sensors and Switches
Removal and Installation
Structure and Function, Removal and Installation, Control Valve, Input Shaft Assembly, Oil Pump Assembly, Inspection and Adjustment, Troubleshooting, Tightening Torque, Service Data Structure, Removal and Installation, Disassembly and Reassembly, Service Data
REDUCTION DIFFERENTIAL
Structure and Function, Removal and Installation, Disassembly and Reassembly, Troubleshooting Structure and Functions, Removal and Installation, Disassembly and Reassembly, Troubleshooting, Service Data Structure, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data Model View, Truck Models Covered, Serial Number Locations, Dimensions, Technical Data
Structure and Functions, Disassembly and Reassembly, Steering Valve, Trobleshooting, Service Data Structure and Functions, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data,
Control Valve
Mast Systems, Structure, Removal and Installation, Disassembly and Reassembly, Inspections and Adjustment, Troubleshooting, Service Data
SERVICE DATA
Maintenance Schedule, Tightening Torques for Standard Bolts and Nuts, Parts to be Changed Periodically, Lubrication Instructions, Weight of Major Components, Special Service Tool
…

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Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks GC15K, GC18K, GC20K, GC20K HP, GC25K, GC25K HP, GC30K. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks GC15K, GC18K, GC20K, GC20K HP, GC25K, GC25K HP, GC30K service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99739-92100 – GC15K, GC18K, GC20K, GC20K HP, GC25K, GC25K HP, GC30K Options Supplement Service Manual.pdf
99719-80150 – GC15K, GC18K, GC20K, GC20K HP, GC25K, GC25K HP, GC30K Chassis & Mast Service Manual.pdf

EXCERPT:
GROUP INDEX
GENERAL INFORMATION
COOLING SYSTEM
ELECTRICAL SYSTEM
POWER TRAIN
POWERSHIFT TRANSMISSION
FRONT AXLE AND
REDUCTION DIFFERENTIAL
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
FUEL SYSTEM
HYDRAULIC SYSTEM
MAST AND FORKS
SERVICE DATA
…

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Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks EP20K, EP25K, EP30K, EP35K, EP20K PAC, EP25K PAC, EP30K PAC, EP35K PAC. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks EP20K, EP25K, EP30K, EP35K, EP20K PAC, EP25K PAC, EP30K PAC, EP35K PAC service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99759-84120 – GE SX Controller (EC15K, EC18K, EC18KL, EC20K, EC25K, EC25KE, EC25KL, EC30K, EC30KL) Service Manual.pdf
99759-6A110 – EP20K PAC, EP25K PAC, EP30K PAC, EP35K PAC Chassis, Mast & Options Service Manual.pdf
99759-6D100 – EP20K, EP25K, EP30K, EP35K Chassis, Mast & Options Service Manual.pdf
99759-6F111 – EP20K PAC, EP25K PAC, EP30K PAC, EP35K PAC Controller Service Manual.pdf

EXCERPT:
GROUP INDEX Items
GENERAL INFORMATION
Vehicle Exterior, Models, Serial Number Locations, Chassis and Mast Model Identification, Dimensions, Technical Data
VEHICLE ELECTRICAL
COMPONENTS
Electrical Component Locations, Console Box, Direction Lever, Accelerator Control, Key Switch, Lighting Switch, Fuses, Lamp Specification Chart, Auto-light System, Troubleshooting of Lighting and Horn Systems
POWER TRAIN
General Structure, Common Removal and Installation Procedures, Power Train Assembly Removal, Power Train Assembly Installation
TRANSFER AND
DIFFERENTIAL
Structure and Functions, Procedures and Suggestions for Disassembly and Reassembly, Service Data
FRONT AXLE
Structure and Functions, Disassembly and Reassembly of Front Axle Assembly, Service Data
REAR AXLE
Structure, Procedures and Suggestions for Removal and Installation, Procedures and Suggestions for Disassembly and Reassembly, Adjustment, Troubleshooting, Service Data
BRAKE SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for Disassembly, Inspection and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for Removal and Installation, Steering Control Valve, Hydraulic Circuit Diagram, Troubleshooting, Service Data
HYDRAULIC SYSTEM
Specifications, Finger-tip Control Type, Mechanical Control Type, Troubleshooting, Service Data
MAST AND FORK
Structure and Functions, Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA
Inspection Standards, Periodic Replacement of Parts, Lubrication Standards, Main Component Weights, Tightening Torque for Standard Bolts and Nuts, Special Tool Table
OPTIONS Backup Buzzer Kit, Tire Kit (Non Mark), Foot Direction Control Kit
…

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Caterpillar Lift Trucks EP16NT, EP18NT, EP20NT Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks EP16NT, EP18NT, EP20NT. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks EP16NT, EP18NT, EP20NT service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
EP16-20N Troubleshooting and Application Settings.pdf
99759-6B110 – EP16NT, EP18NT, EP20NT Chassis, Mast & Options Service Manual (MC/FC).pdf
99759-6C111 – EP16NT, EP18NT, EP20NT Controller Service Manual (MC/FC).pdf
99759-68111 – EP16N, EP18N, EP20CN Controller Service Manual (MC/FC).pdf

EXCERPT:
GROUP INDEX Items
Controller System, Controller Features, Setup Option, Diagnostics, Removal and
CONTROLLER
Installation, Basic Check, AC Motor System Basics
TROUBLESHOOTING
Faulty Central Vehicle Monitor System, Faulty Diagnostics Indication,
FOR CONTROL or Other Abnormalities
CIRCUITS
Motor Installation Positions, Specifications, Structures, Tightening of High-power
MOTORS Cable Terminals, Procedures and Suggestions for Removal and Installation, Procedures and Suggestions for Disassembly and Reassembly, Troubleshooting, Service Data
…