Month: February 2019

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks EP16K, EP18K, EP20KC. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks EP16K, EP18K, EP20KC service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99759-69100 – EP16K, EP18K, EP20KC Controller Service Manual (MC/FC).pdf
99759-61100 – EP16K, EP18K, EP20KC Chassis, Mast & Options Service Manual (MC/FC).pdf

EXCERPT:
GROUP INDEX Items
GENERAL INFORMATION Serial number locations, Dimensions, Technical data
VEHICLE ELECTRICAL Console box, Key switch, Lamp specification chart,
COMPONENTS Electrical system of FC (Finger-tip control system)
POWER TRAIN Procedure and suggestions for removal and installation
TRANSFER UNIT Specifications, Structure and functions, Procedures and suggestions for disassembly and reassembly, Service data
REAR AXLE Rear axle, Steering cylinder, Rear wheels Specifications, Structure and functions, Procedures and suggestions for
BRAKE SYSTEM disassembly and reassembly, Inspection and adjustment, Troubleshooting, Service data
Specifications, Structure and functions, Procedures and suggestions for removal
STEERING SYSTEM and installation, Steering control valve, Hydraulic circuit, Troubleshooting,Service data
HYDRAULIC SYSTEM Tank, pump, Control valve, Lift and tilt cylinders, Flow regulator valve, Down safety valve
MASTS AND FORKS Simplex mast, Duplex mast, Triplex mast Inspection standards, Periodic replacement of parts, Lubrication standards,
SERVICE DATA Main component weight, Tightening torque for standard bolts and nuts, Special tools
OPTIONS Rearview mirror kit, Backup buzzer kit,Working lamp kit, Tire kit
…

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks EP10KRT, EP12KRT, EP15KRT, EP10KRT PAC, EP12KRT PAC, EP15KRT PAC. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks EP10KRT, EP12KRT, EP15KRT, EP10KRT PAC, EP12KRT PAC, EP15KRT PAC service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99759-651100 – EP10KRT, EP12KRT, EP15KRT Chassis, Mast & Options Service Manual.pdf
99759-6G100 – EP10KRT PAC, EP12KRT PAC, EP15KRT PAC Chassis, Mast & Options Service Manual.pdf
99759-6H100 – EP10KRT PAC, EP12KRT PAC, EP15KRT PAC Controller Service Manual.pdf

EXCERPT:
GROUP INDEX Items involved
GROUP INDEX
GENERAL INFORMATION
VEHICLE ELECTRICAL
COMPONENTS
MOTORS
FRONT AXLE
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
HYDRAULIC SYSTEM
MASTS AND FORKS
SERVICE DATA
OPTIONS
Console Box, Key Switch, Lamp Specification Chart Serial Number Locations, Dimensions, Technical Data Motor Installation Positions, Specifications, Structures, Tightening of High-power Cable Terminals, Procedures and Key Points for Removal and Installation, etc. Structure and Functions, Disassembly and Reassembly of Front Axle Assembly, Service Data Rear Axle, Rear Wheels, Removal and Installation, Disassembly and Reassembly, Adjustment, Troubleshooting, Service Data Specifications, Structure and Functions, Procedures and Key Points for Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data Specifications, Structure and Functions, Procedures and Key Points for Removal and Installation, Steering Control Valve, Hydraulic Circuit, Troubleshooting, Service Data Tank, Pump, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve Simplex Mast, Duplex Mast, Triplex Mast Inspection Standards, Periodic Replacement of Parts, Lubrication Standards, Main Component Weights, Tightening Torque for Standard Bolts and Nuts, Special Tools Amber Strobe Kit, Working Lamp Kit, Tire Kit
…

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks EC15N, EC18N, EC18NL, EC20N, EC25N, EC25EN, EC25LN, EC30N. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks EC15N, EC18N, EC18NL, EC20N, EC25N, EC25EN, EC25LN, EC30N service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99759-6J110 – EC15N, EC18N, EC18NL, EC20N, EC25N, EC25EN, EC25LN, EC30N Chassis & Mast Service Manual.pdf
99759-6K110 – EC15N, EC18N, EC20N, EC25N, EC25EN, EC25LN, EC30N Chassis & Mast Service Manual.pdf
…

EXCERPT:
Chapter 1: General Information
Chapter 2: Front Axle & Reduction Differential
Chapter 3: Transfer Assembly
Chapter 4: Rear Axle
Chapter 5: Brake System
Chapter 6: Steering System
Chapter 7: Hydraulic System
Chapter 8: Mast and Forks
Chapter 9: Troubleshooting
Chapter 10: Maintenance Service Data
…

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks EC15K, EC18K, EC18KL, EC20K, EC25K, EC25KE, EC25KL, EC30K, EC30KL. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks EC15K, EC18K, EC18KL, EC20K, EC25K, EC25KE, EC25KL, EC30K, EC30KL service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99799-80120 – EC15K, EC18K, EC18KL, EC20K, EC25K, EC25KE, EC25KL, EC30K, EC30KL Chassis & Mast Service Manual.pdf

EC15K, EC18K, EC18KL
A3EC1-10200-up
A3EC1-20200-up
A3EC1-30200-up
A3EC2-40200-up
EC20K, EC25K
A3EC2-10200-up
A3EC2-20200-up
A3EC2-30200-up
A3EC2-40200-up
A3EC2-80200-up
EC25KE, EC25KL, EC30K
A3EC3-10200-up
A3EC3-20200-up
A3EC3-30200-up
A3EC3-40200-up
A3EC3-80200-up
EC30KL
A3EC4-40200-up

EXCERPT:
Scope
1.1
Truck Models Covered
1.1
Nameplate and Serial Number Locations .
1.2
Dimensions
1.3
Dimensions Chart
1.4
General Information (Standard Models)
1.5
Chapter 2: Front Axle & Reduction Differential
Front Axle
Description.
2.1
General Information.
2.1
Front Wheels .
2.2
Removal
2.2
Method 1 .
2.3
Method 2 .
2.3
Method 3 .
2.3
Installation .
2.4
Disassembly
2.5
Removing Front Wheel Hub
2.6
Inspection after Disassembly
2.7
Reassembly .
2.8
Axle Housing .
2.8
Front Wheel Hub .
2.8
Hub Bearing Preload .
2.9
Installation and Setting Preload
2.9
Reduction Differential
Description.
2.10
Disassembly
2.11
Inspection after Disassembly
2.12
Reduction Gear .
2.12
Differential
2.12
Reassembly .
2.13
Inspection and Adjustment
2.15
Side Bearing Preload
2.15
Reduction Gear Backlash
2.15
Reduction Gear Face Runout
2.16
Tooth Contact
2.16
Tooth Contact Adjustment .
2.17
Chapter 3: Transfer Assembly
Description. 3.1
Disassembly 3.2
Disassembly Sequence . 3.2
Inspection after Disassembly 3.2
Reassembly . 3.5
Chapter 4: Rear Axle
Description.
4.1
Rear Wheels
4.2
Removal
4.2
Installation .
4.4
Rear Axle .
4.7
Removal
4.7
Installation .
4.8
Disassembly
4.9
Inspection after Disassembly
4.11
Reassembly .
4.12
Inspection and Adjustment
4.17
Minimum Turning Radius Adjustment
4.17
Chapter 5: Brake System
Description.
5.1
Automatic Adjusting Device .
5.1
General Information.
5.1
Master Cylinder
Disassembly 5.2
Inspection after Disassembly 5.3
Reassembly . 5.3
Service Brakes
Disassembly
(EC15K – 18KL)
5.4
(EC20K – 30KL)
5.5
Inspection after Disassembly
5.7
Reassembly
(EC15K – 18KL) 5.8 (EC20K – 30KL) 5.9
Wheel Cylinders
Disassembly 5.12
Inspection after Disassembly 5.13
Reassembly . 5.13
Inspection and Adjustment 5.14
Steering System
Description 6.1
Steering System 6.1
Oil Flow Sequence . 6.1
General Information . 6.1
Steering Gear
Steering Wheel
Removal 6.2
Installation. 6.2
Steering Gear . 6.3
Inspection after Removal 6.4
Disassembly 6.5
Working Rules and Tips 6.6
Suggestions 6.6
Inspection after Disassembly 6.6
Reassembly 6.7
Suggestions . 6.8
Steer Pump
Removal 6.9
Installation.6.10
Disassembly6.11
Sequence6.11
Working Rules and Tips6.12
Suggestions 6.12
Inspection after Disassembly6.14
Reassembly 6.15
Sequence6.15
Suggestions 6.16
Inspection after Reassembly 6.18
Chapter 7: Hydraulic System
Hydraulic System
Description.
7.1
Schematic .
7.1
Hydraulic Tank .
7.2
Hydraulic Pump
7.3
Control Valve .
7.5
Lift and Tilt Cylinders .
7.6
Flow Regulator Valve.
7.7
Down Safety Valve
7.8
Removal and Installation Warning.
7.9
Chapter 7: Hydraulic System, continued
Hydraulic Pump
Removal 7.10
Installation . 7.11
Disassembly 7.12
Working Rules and Tips 7.13
Suggestions . 7.14
Inspection after Disassembly 7.16
Body 7.16
Mounting Flange Face. 7.16
Bushes and Balance Plate 7.16
Gears . 7.16
Reassembly . 7.17
Inspection after Reassembly . 7.22
Control Valve
Removal 7.23
Installation . 7.24
Disassembly 7.25
Suggestions . 7.27
Reassembly . 7.27
Lift and Tilt Cylinders
Removal
Lift Cylinders 7.28
Tilt Cylinders 7.31
Disassembly
Lift Cylinders 7.33
Tilt Cylinders 7.34
Flow Regulator Valve. 7.35
Inspection after Disassembly 7.36
Precautions for Reassembly . 7.36
Inspection and Adjustment
Hydraulic Tank . 7.37
Control Valve . 7.38
Lift and Tilt Cylinders . 7.40
Adjusting Method. 7.41
Testing . 7.42
Chapter 8: Mast and Forks
Description
8.1
Removal and Installation
8.2
Disassembly
8.4
Inspection after Disassembly
8.6
Reassembly
8.7
Inspection and Adjustment .
8.8
Forks .
8.8
Chain Tension Adjustment
8.9
Clearance Adjustment on Lift Bracket
8.10
Mast Clearance Adjustment
8.13
Main Roller Shim Replacement
8.15
Mast Strip Adjustment.
8.15
Tilt Angle Adjustment
8.16
Lift Cylinder Stroke Adjustment
8.17
Bleeding Lift Cylinders
8.17
Service Data .
8.19
Troubleshooting
8.20
Chapter 9: Troubleshooting Section
Front Axle and Reduction Differential . 9.1
Brake System . 9.2
Steering System . 9.4
Hydraulic System 9.6
Rear Axle 9.8
Mast and Forks . 9.9
Chapter 10: Maintenance Service Data
Maintenance Service Data
10.1
Front Axle and Reduction Differential
10.1
Transfer Case
10.3
Rear Axle .
10.4
Brake System
10.6
Steering System, .
10.11
Hydraulic System.
10.13
Mast and Forks (Simplex Mast)
10.16
Tightening Torques for Standard Bolts and Nuts
10.18
Fine Thread—With Spring Washer
10.18
Fine Thread—Without Spring Washer.
10.19
Coarse Thread—With Spring Washer .
10.20
Coarse Thread—With Spring Washer .
10.21
Maintenance Chart
10.22
Planned Replacement Parts
10.28
Lubrication Information
10.29
Chart
10.29
Lubricant Specifications.
10.30
Recommended Brands of Lubrications .
10.30
Weight of Major Components (Approximate)
10.31
Special Service Tools
10.32
Special Tool Illustrations
10.33
Inspection Guide
10.36
…

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks DP100N, DP120N, DP135N, DP150N, DP160N. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks DP100N, DP120N, DP135N, DP150N, DP160N service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99799-63100 – DP100N, DP120N, DP135N, DP150N, DP160N Chassis & Mast Service Manual

EXCERPT:
GROUP INDEX
GENERAL INFORMATION
Model View, Truck Models Covered, Serial Number Locations, Main Specifications, Chassis and Mast Model Identification, Dimensions, Technical Data
COOLING SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Troubleshooting
ELECTRICAL SYSTEM
Specifications, Location of Components, Structure, Disassembly and Reassembly, Batteries and Charging, Troubleshooting, Electrical Wiring Diagram
CONTROLLER
Outline, Service Tool Functions, Error Code List, Troubleshooting
TILTABLE SYSTEM
Specifications, Structure, Oil supply, Hydraulic circuit diagram, Service Data
POWER TRAIN
Specifications, Structure, Reduction ratio, Removal and Installation of Engine and Transmission
Unit
POWERSHIFT
TRANSMISSIONS
3-Speed Powershift Transmission Specifications, Description, Suggestions for Removal and Installation, Disassembly and Reassembly, Adjustment, Troubleshooting, Service Data
FRONT AXLE AND REDUCTION
DIFFERENTIAL
Specifications, Structure, Suggestions for Removal and installation, Front Axle and Reduction Differential, Disassembly and Reassembly, Troubleshooting, Service Data
REAR AXLE
Specifications, Structure, Suggestions for Removal and Installation, Disassembly and Reassembly, Readjustment, Troubleshooting, Service Data
BRAKE SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Disassembly and Reassembly, Adjustment and Testing, Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure, Procedure and Suggestions for Removal and Installation, Troubleshooting, Service Data
HYDRAULIC SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Priority valve, Lift cylinder, Tilt cylinder, Inspection and Adjustment, Tests, Troubleshooting, Service Data
MASTS AND FORKS
Specifications, Structure, Suggestions for Removal and Installation, Mast assembly, Troubleshooting, Service Data
FORK POSITIONER
Applicable Attachment Model, Specifications, Structure, Suggestions for Removal and installation, Fork positioner cylinder, Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA
Maintenance Chart. Tightening torque of standard bolts, Lubrication Standards
…