Month: February 2019

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Complete workshop & service manual with electrical wiring diagrams for Caterpillar 3612, 3616 Engines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 3612, 3616 Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
RENR2458 – Schematic (3600 Diesel Marine Monitoring System Electrical System)
RENR2459 – Schematic (3606, 3608, 3612, 3616 Diesel Marine Monitoring System II Generator Monitoring System)
RENR5901 – Disassembly & Assembly (Engine Oil Cooler)
RENR5901 – Systems Operation (Engine Oil Cooler)
RENR5901 – Troubleshooting (Engine Oil Cooler)
RENR5970 – Systems Operation (Jacket Water Heaters, Lube Oil Heaters & Combination Heaters for G3600, 3600 & C280 Engines)
SENR3592 – Specifications (3612 & 3616 Engines)
SENR3593 – Systems Operation (3612 & 3616 Engines)
SENR3593 – Testing & Adjusting (3612 & 3616 Engines)
SENR3594 – Disassembly & Assembly (3612 & 3616 Engines)
RELP0834 – Parts Manual (3616 Industrial Engine).pdf

EXCERPT:
1. Install the O-ring seals on cylinder (53). Install cylinder (53) in motor housing (1). Ensure that pin (54)
is in alignment with slot (55) in motor housing (1).
Illustration 2
2. Install O-ring seals (52) on cylinder (53).
Illustration 3
3. Install O-ring seal (51) on the rotor (48).
…

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Caterpillar 3500B Series Engines Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for Caterpillar 3500B Series Engines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 3500B Series Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
RENR1242 – Schematic (3500B Engine for Electrical Power Generation (EPG) with Electronic Modular Control Panel (EMCP))
RENR1243 – Schematic (3500B Engine for Electrical Power Generation (EPG) with Switchgear Conversion)
RENR5057 – Specifications (3500B Generator Set Engines)
RENR5058 – Systems Operation (3500B and 3500C Generator Set Engines)
RENR5058 – Testing & Adjusting (3500B and 3500C Generator Set Engines)
RENR5059 – Troubleshooting (3500B and 3500C Generator Set Engines)
RENR7678 – Schematic (3500B & 3500C Generator Set Electrical System Engines & Industrial Engines)
RENR7885 – Electrical System (3500B and 3500C Generator Set Engine)
RENR9845 – Electrical Schematic (3500B Generator with EMCP 3)
SENR1122 – Specifications (3500B Engines for 776D, 777D, 784C, 785C, 789C, 793C & 793D Off-Highway Truck_Tractors)
SENR1123 – Systems Operation (3500B Engines for Caterpillar Built Machines)
SENR1123 – Testing & Adjusting (3500B Engines for Caterpillar Built Machines)
SENR1126 – Disassembly & Assembly (3500 & 3500B High Displacement Engines for Caterpillar Built Machines)
SENR6562 – Specifications (3500B Engines)
SENR6563 – Systems Operation (3500B Engines)
SENR6563 – Testing & Adjusting (3500B Engines)
SENR6564 – Disassembly & Assembly (3500B Engines)
SENR6587 – Systems Operation (3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B & 3516C Engines Caterpillar Monitoring System)
SENR6587 – Testing & Adjusting (3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B & 3516C Engines Caterpillar Monitoring System)

EXCERPT:
Valve Mechanism
Type 1
The valve system components control the flow of the inlet air and the exhaust gases into the cylinders and out of the cylinders during engine operation.
The crankshaft gear drives the camshaft gears through idlers. Both camshafts must be timed to the crankshaft in order to get the correct relation between the piston and the valve movement.
The camshafts have three lobes for each cylinder. Two lobes operate the valves and one operates the fuel injector.
…

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Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks GP15K, GP18K, GP20K, GP25K, GP30K, GP35K, DP15K, DP18K, DP20K, DP25K, DP30K, DP35K. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks GP15K, GP18K, GP20K, GP25K, GP30K, GP35K, DP15K, DP18K, DP20K, DP25K, DP30K, DP35K service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99719-61120 – GP15K, GP18K, GP20K, GP25K, GP30K, GP35K, DP15K, DP18K, DP20K, DP25K, DP30K, DP35K Chassis, Mast & Options (AC) Service Manual.pdf
99719-60120 – GP15K, GP18K, GP20K, GP25K, GP30K, GP35K, DP15K, DP18K, DP20K, DP25K, DP30K, DP35K Chassis & Mast (AC) Service Manual.pdf

EXCERPT:
The proper and safe lubrication and maintenance for this lift truck, recommended by Caterpillar, are outlined in the OPERATION & MAINTENANCE MANUAL for these trucks.
Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death. Read and understand the OPERATION & MAINTE- NANCE MANUAL before performing any lubrication or maintenance.
The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component.
Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components.
…

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Complete workshop & service manual with electrical wiring diagrams for Caterpillar 6M60-TL Diesel Engine. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks GP15, GP18, GP20, GP25, GP30, GP35 & DP15, DP18, DP20, DP25, DP30, DP35 Chassis & Mast service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
Fault Codes (FG/FD15N-35N, FG/FD10ND-35ANFT, GP/DP15N-35N, GP/DP15ND-35NFT, P3000-7000).pdf
99719-60100 – GP15, GP18, GP20, GP25, GP30, GP35 & DP15, DP18, DP20, DP25, DP30, DP35 Chassis & Mast (AC) Service Manual (for use with 4G63, 4G64 Gasoline, S4Q2, S4S Diesel Engine Service Manual).pdf

EXCERPT:
FOREWORD
This service manual is a guide to servicing of Caterpillar Lift Trucks of 1.5 thru 3.0 ton models. The instructions are grouped by systems to serve the convenience of your ready reference.
Long productive life of your lift trucks depends to a great extent on correct servicing- the servicing consistent with what you will learn from this manual
carefully and know all the components you will work on before attempting to start a test, repair or rebuild job.
The descriptions, illustrations and specifications contained in this manual were of the trucks of serial numbers in effect at the time it was approved for printing.
For the items pertaining to the engines, refer to the following service manuals.
…

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar 6M60-TL Diesel Engine. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 6M60-TL Diesel Engine service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99709-61100 – 6M60-TL Diesel Engine Service Manual (for use with the P17500-P36000, DP80N-DP160N Service Manuals)

EXCERPT:
GROUP INDEX
GENERAL
ENGINE
LUBRICATION
FUEL AND ENGINE CONTROL
ELECTRONICALLY CONTROLLED
FUEL SYSTEM
COOLING
INTAKE AND EXHAUST
EMISSION CONTROL
ELECTRICAL
SPECIAL EQUIPMENT
…