Month: February 2019

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar C4.4 Engines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar C4.4 Engines Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

ENGINE – GENERATOR SET
Model Prefix
C4.4 GENERATOR SET D4B
C4.4 GENERATOR SET D4D
C4.4 GENERATOR SET GLD
C4.4 GENERATOR SET GLE
C4.4 GENERATOR SET GTH
C4.4 GENERATOR SET L4R
C4.4 GENERATOR SET L4T
C4.4 GENERATOR SET LC4
C4.4 GENERATOR SET LC5
C4.4 GENERATOR SET MZT
C4.4 GENERATOR SET N4D
C4.4 GENERATOR SET N4E
C4.4 GENERATOR SET N4R
C4.4 GENERATOR SET N4X
C4.4 GENERATOR SET NCD
C4.4 GENERATOR SET NCE
C4.4 GENERATOR SET XYC
C4.4 GENERATOR SET XYD
C4.4DE110E GENERATOR SET ECL
C4.4DE55E2 GENERATOR SET EC7
C4.4DE55E2 GENERATOR SET GT6
C4.4DE65E3 GENERATOR SET EC8
C4.4DE65E3 GENERATOR SET GT8
C4.4DE88E0 GENERATOR SET EC9
C4.4DE88E0 GENERATOR SET GT9
C4.4DE88E3 GENERATOR SET ECK
C4.4DE88E3 GENERATOR SET GTD
C4.4XQ100 GENERATOR SET XRB
C4.4XQ80 GENERATOR SET XRA

ENGINE – INDUSTRIAL
Model Prefix
C4.4 INDUSTRIAL ENGINE 440
C4.4 INDUSTRIAL ENGINE 444
C4.4 INDUSTRIAL ENGINE 446
C4.4 INDUSTRIAL ENGINE 448
C4.4 INDUSTRIAL ENGINE JKT
C4.4 INDUSTRIAL ENGINE W23
C4.4 REMAN ENGINE P4X

ENGINE – MACHINE
Model Prefix
C4.2 ENGINE – MACHINE JKH
C4.4 ENGINE – MACHINE 444
C4.4 ENGINE – MACHINE 446
C4.4 ENGINE – MACHINE 448
C4.4 ENGINE – MACHINE C4E
C4.4 ENGINE – MACHINE C4Z
C4.4 ENGINE – MACHINE C7N
C4.4 ENGINE – MACHINE CRS
C4.4 ENGINE – MACHINE JKT
C4.4 ENGINE – MACHINE PM5
C4.4 ENGINE – MACHINE W23
C4.4 ENGINE – MACHINE W7N

MARINE PRODUCTS
Model Prefix
C4.4 GENERATOR SET L1K
C4.4 GENERATOR SET MMC
C4.4 GENERATOR SET NRP
C4.4 GENERATOR SET S1M

Model Prefix
C6.4 ENGINE – MACHINE GDC
C6.4 ENGINE – MACHINE MAE

ENGINE – GENERATOR SET
Model Prefix
C6.6 GENERATOR SET LC6
C6.6 GENERATOR SET MRW
C6.6 GENERATOR SET N6D
C6.6 GENERATOR SET SDA
C6.6DE150E GENERATOR SET ECR
C6.6DE150E GENERATOR SET GTM

ENGINE – INDUSTRIAL
Model Prefix
C6.6 INDUSTRIAL ENGINE 666
C6.6 INDUSTRIAL ENGINE 667
C6.6 INDUSTRIAL ENGINE PH0
C6.6 REMAN ENGINE 661

ENGINE – MACHINE
Model Prefix
C6.6 ENGINE – MACHINE C6E
C6.6 ENGINE – MACHINE C8N
C6.6 ENGINE – MACHINE G9G

MARINE PRODUCTS
Model Prefix
C6.6 GENERATOR SET C6T

FILELIST:
KENR6248 – Specifications (C4.4 (Mech) Industrial Engine)
KENR6249 – Disassembly & Assembly (C4.4 (Mech) Industrial Engine & Generator Sets)
KENR6900 – Systems Operation (C4.4 (Mech) Industrial Engine)
KENR6900 – Troubleshooting (C4.4 (Mech) Industrial Engine)
KENR9118 – Specifications (C4.4 Industrial Engine)
KENR9119 – Systems Operation (C4.4 Industrial Engine)
KENR9119 – Testing & Adjusting (C4.4 Industrial Engine)
KENR9120 – Disassembly & Assembly (C4.4 Industrial Engine)
KENR9122 – Schematic (C4.4 Industrial Engine Electrical System)
KENR9205 – Disassembly & Assembly (C4.4 Generator Sets)
KENR9206 – Troubleshooting (C4.4 Engines for Caterpillar Built Machines)
KENR9562 – Schematic (C4.4 XQ45 & XQ60 Generator Set Electrical System)
M0074066 – Troubleshooting (C4.4 & C6.6 Engines)
SERV1837 – Technical Presentation (C4.2, C4.4, C6.4, C6.6 (Acert) Engines with Common Rail Fuel System).pdf
SEBU8606 – Operation & Maintenance Manual (C4.4 Industrial Engine).pdf
…
EXCERPT:
Sequence for tightening accessory drive
Inspect the bore in front housing (3) for damage. If necessary, replace the front housing. Refer to Disassembly and Assembly, “Housing (Front) – Remove” and Disassembly and Assembly, “Housing (Front) – Install”.
1. Lightly lubricate a new O-ring seal (5) (not shown) with Tooling (C). Install the O-ring seal (not shown) into the groove in accessory drive housing (4) .
2. Lightly lubricate all bearings, and all gears with clean engine lubricating oil. Install the assembly of the accessory drive to the front housing. Ensure that the flange on the accessory drive housing is flush with the front housing.
3. Apply Tooling (D) to allen head screws (1) and allen (2) in the sequence that is shown in Illustration 2.
4. head screw (2) .
5. Install allen head screws (1) and allen head screw (2) to accessory drive housing (4) .
6. Tighten allen head screws (1) to a torque of 22 N·m (16 lb ft).
Tighten allen head screw (2) to a torque of 44 N·m (32 lb ft). Tighten allen head screws (1) and
…

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar 320B, 320B L, 320B LL, 320B LN, 320B N & 320B S Excavators. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 320B, 320B L, 320B LL, 320B LN, 320B N & 320B S Excavators service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
RENR1000 – Schematic (320B & 320B L Excavators Hydraulic System (Attachment) Third Pedal Straight Travel)
RENR1001 – Schematic (320B Excavators Hydraulic System – Attachment One Way_One PU)
RENR1002 – Schematic (320B & 320B L Excavators Hydraulic System Two Pump Flow (Attachment) with 3rd Pedal Straight Travel)
RENR1003 – Schematic (320B & 320B L Excavators Hydraulic System Double Action 1 Pump (Attachment) with 3rd Pedal Straight Travel)
RENR1004 – Schematic (320B & 320B L Excavators Hydraulic System Single Flow Control (Attachment))
RENR1005 – Schematic (320B & 320B L Excavators Hydraulic System Common Flow Cont.)
RENR1006 – Schematic (320B Excavator Hydraulic System – Attachment – Common Piping_Third Pedal (Interactive) 118-4192)
RENR1992 – Systems Operation (320B, 322B, 325B & 330B Excavators Attachment Hydraulic Systems)
RENR1992 – Testing & Adjusting (320B, 322B, 325B & 330B Excavators Attachment Hydraulic Systems)
RENR2728 – Disassembly & Assembly (320B Excavator with Field Installed Combined/Rotate Function)
RENR3277 – Testing & Adjusting (320B, 322B & 325B Excavators Long Reach Front Attachment Hydraulic System)
RENR3726 – Schematic (320B Excavator Hydraulic System)
SENR5556 – Disassembly & Assembly (Supplement for 320 & 320 L Excavators (3066 Engine))
SENR9243 – Disassembly & Assembly (3066 Engine Supplement For 320B Excavator Family)
SENR9244 – Specifications (320B Excavator Machine System Specifications)
SENR9246 – Systems Operation (320B Excavator Hydraulic System)
SENR9247 – Testing & Adjusting (320B Excavator Hydraulic System)
SENR9249 – Schematic (320B Excavator Hydraulic System (Interactive) 115-9034-10)
SENR9250 – Schematic (320B Excavator Hydraulic System – Attachment – One way_One Pump Flow (Interactive) 118-4190)
SENR9251 – Schematic (320B & 320B L Excavators Hydraulic System Two Speed Hammer (Attachment))
SENR9252 – Schematic 320B & 320B L Excavators Hydraulic System Double Action 1 Pump (Attachment)
SENR9253 – Schematic (320B & 320B L Excavators Hydraulic System Boom Lowering Control (Attachment))
SENR9255 – Schematic (320B Excavator Hydraulic System – Attachment – Common Piping (Interactive) 118-4192)
SENR9256 – Schematic (320B Excavator Hydraulic System – Attachment – Two Pump Flow (Interactive) 123-2583)
SENR9257 – Disassembly & Assembly (320B, 320B L,320B LN, 320B N & 320B S Excavators Machine System)
SENR9258 – Schematic (320B & 320B L Excavator Electrical System (Interactive) 116-0201-09)
RENR1046 – Systems Operation (320B LL Forest Machine Excavator Hydraulic System).pdf

EXCERPT:
2. Remove four bolts (1) and the washers that hold cover assembly (2). Remove cover assembly (2) from the inside rear of the undercarriage frame assembly.
3. When two tube assemblies (3) are disconnected from the travel brake valve and two hose assemblies (4) and (5) are disconnected from the travel motor, oil will flow from the tube assemblies and hose assemblies.
Place a suitable drain pan under the tube assemblies and the hose assemblies.
4. Disconnect two tube assemblies (3) from the travel brake valve.
5. Disconnect hose assemblies (4) and (5) from the travel motor. Put plugs in the ends of the tube assemblies and hose assemblies to prevent oil loss and to keep contaminants out of the hydraulic system.
6. Remove elbow (6) from the travel motor.
…

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar C3.4 Engines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar C3.4 Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
KENR6941 – Disassembly & Assembly (C3.4 Engines for Caterpillar Built Machines)
KENR6242 – Specifications (C3.4 Industrial Engine)
KENR6243 – Systems Operation (C3.4 Industrial Engine)
KENR6243 – Testing & Adjusting (C3.4 Industrial Engine)
KENR6244 – Disassembly & Assembly (C3.4 Industrial Engine)
KENR6939 – Specifications (C3.4 Engines for Caterpillar Built Machines)
KENR6940 – Systems Operation (C3.4 Engines for Caterpillar Built Machines)
KENR6940 – Testing & Adjusting (C3.4 Engines for Caterpillar Built Machines)
…

EXCERPT:
2. Place the piston and connecting rod assembly on a suitable surface with the connecting rod upward. Use Tooling (A) in order to remove retaining rings (4) .
Remove piston pi 3. n (3) and connecting rod (1) from piston (2) .
Note: If the piston pin cannot be removed by hand, heat the piston to a temperature of 45 ± 5 °
C (113 ± 9 °F). Do not use a torch to heat the piston.
Illustration 4
Piston from a turbocharged engine
…

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
RENR2422 – Specifications (C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines)
RENR2423 – Systems Operation (C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines)
RENR2424 – Disassembly & Assembly (C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines)
SENR5004 – Specifications (3024C Engine for Caterpillar Built Machines)
SENR5005 – Systems Operation (3024C & C1.1 Engines for Caterpillar Built Machines)
SENR5005 – Testing & Adjusting (3024C & C1.1 Engines for Caterpillar Built Machines)
SENR5006 – Disassembly & Assembly (3024C Engine for Caterpillar Built Machines)
RENR2423 – Troubleshooting (C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 & C2.2/3024C/3024CT Industrial Engines & Engines for Caterpillar Built Machines).pdf
KENR6948 – Disassembly & Assembly (C1.5 & C2.2 Engines for Caterpillar Built Machines)

EXCERPT:
4. Place camshaft retainer (5) in position. Align the holes in the retainer with the holes in the cylinder block.
5. Rotate camshaft gear (4) to align the access hole in the camshaft gear with the hole for fastener (2).
Install bolt (2) and tighten to a torque of 10 N·m (89 lb in). Rotate camshaft gear (4) to align the access hole in the camshaft gear with the hole for bolt (1). Install bolt (1) and tighten to a torque of 10 N·m (89 lb in).
6. Install slider (3) to camshaft gear (4).
7. If the engine is equipped with a mechanical fuel transfer pump, install the fuel transfer pump.
Refer to Disassembly and Assembly, “Fuel Transfer Pump – Remove and Install”.
End By:
a. Install the lifters. Refer to Disassembly and Assembly, “Lifter Group- Remove and Install”.
b. Install the front housing. Refer to Disassembly and Assembly, “Housing (Front) – Install”.
…