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Pages from 9803-9880 – JCB JS360 Tier III Auto Hydraulic Excavator Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB JS360 Tier III Auto Hydraulic Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB JS360 Tier III Auto Hydraulic Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9803-9880 – JCB JS360 Tier III Auto Hydraulic Excavator Service Manual.pdf

EXCERPT:
Service Manual
JS360 Tier III Auto
Service Manual – JS360 Tier III Auto
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section B – Body & Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section J – Track and Running Gear
Section K – Engine
…
Section E – Hydraulics
Slew Motor Reduction Gear Assembly
Dismantling and Assembly
Inspection
Before assembling the gear box make sure that a thorough inspection of all the components is carried out. Remember that although a failed component may be easy to identify, the cause may be less easy to trace. It is also possible that a failed component may have caused damage to other areas of the gearbox.
Components that are subject to general wear and tear are the following5
Gears 2-2, 2-2, 2-7, 2-9, 2-11
Pinion shaft 2-21
Bearings 2-14, 2-18
Seals 2-15
1 Carefully clean all components using a suitable degreasing agent.
2 Carefully inspect all gears, bearings and shafts for signs of excessive wear or damage. If wear or damage is evident, components must be renewed.
3 In the case of damaged gears, for example a planetary gear, do not proceed to replace the individual gears but the entire assembly.
…

Pages from 9803-6540 – JCB JS330 – Tier II & Tier III Auto Hydraulic Excavator Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB JS330 – Tier II & Tier III Auto Hydraulic Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB JS330 – Tier II & Tier III Auto Hydraulic Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

9803-6540 – JCB JS330 – Tier II & Tier III Auto Hydraulic Excavator Service Manual.pdf

EXCERPT:
Service Manual
JS330 – Tier II and Tier III Auto
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section B – Body & Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section J – Track and Running Gear
Section K – E
…
Assembly
Assembly is essentially a reverse of the dismantling procedure in the previous section.
Exchange or repair any parts not in accordance with instructions laid down in the Maintenance Standards.
Ensure that all parts are cleaned in the appropriate solvent and dried with compressed air.
Apply a thin film of hydraulic fluid to all sliding parts, bearings and other contact surfaces before assembly.
Replace all O-rings and seals, where appropriate cover with petroleum jelly before fitting.
1 Cylinder block assembly
Assemble spring seat 17, spring 16 and spring seat 15 to cylinder block 4 and fit snap ring 14.
…

Pages from 9803-9800 – JCB JS290 Tier III Auto Hydraulic Excavator Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB JS290 Tier III Auto Hydraulic Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB JS290 Tier III Auto Hydraulic Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

9803-9800 – JCB JS290 Tier III Auto Hydraulic Excavator Service Manual.pdf

EXCERPT:
Service Manual
JS290 – Tier III Auto
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section B – Body & Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section J – Track and Running Gear
Section K – Engine
…
Cushion Control Off
Fig 6. Cushion Control Off
When the cushion switch is illuminated, the cushion solenoid is energised and pilot pressure is fed to port S on the cushion valve. The two inner left and right cushion spools are both pushed into the centre of the outer spool, so that the unrestricted galleries X and the cushion valve spools are open to allow the pilot outputs from the hand controller to pass through the valve unrestricted, to the main control valve. When the dipper hand controller is operated, pilot pressure from the lever to port A, moves the outer spool to the right and pilot pressure is fed to the dipper spool in the control valve, via port C. At the conclusion of the hand controller operation, the returning pilot oil, goes straight back to the lever, with no restriction.
There is no cushioning effect. Hot oil from port R returns to tank via the dipper hand controller, as it does in the warming circuit in the neutral position. K Fig 6. ( T E-117)
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Pages from 9803-9540 – JCB JS200W TIER III Hydraulic Excavator Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB JS200W Hydraulic Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB JS200W Hydraulic Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9803-6320 – JCB JS 200W Hydraulic Excavator Service Manual.pdf
9803-9540 – JCB JS200W TIER III Hydraulic Excavator Service Manual.pdf

EXCERPT:
Service Manual
JS200W TIER III
Service Manual – JS200W TIER III
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Maintenance
Section B – Body & Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section K – Engine
…
Horse Power Control Data Logging
Facility
When selected this function will log information on engine speed, pump milliamps and mode over a selectable period up to 15 mins and display the data as a graph.
– Press and hold the “SET” and “MODE” buttons on the EMS simultaneously for 20 seconds, until the “SERVICE OFF” message is displayed.
– Use the scroll arrows until the “HRSEPWR MON” message is displayed.
– Press the “ACK” button. You are now in the datalog function. This is confirmed by the message “MINUTES 1”.
– The time period for logging can now be adjusted from 1 to 15 minutes using the arrow keys.
– Press ‘ACK’ to start recording, the EMS will display “RUNNING” When complete the display will return to normal.
– The results of this test are then viewed through the Service Master, Data logging application using a laptop.
…

Pages from 9813-1250 – JCB JS240, JS260, JS330, JS360 – Tier 4 Hydraulic Excavator Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB JS200LC, JS240, JS240LC, JS260, JS330, JS300LC, JS360, JS450, JS450LC, JS460 Hydraulic Excavators. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB JS200LC, JS240, JS240LC, JS260, JS330, JS300LC, JS360, JS450, JS450LC, JS460 Hydraulic Excavators service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9803-6200 – JCB JS200LC, JS240LC, JS300LC, JS450LC Hydraulic Excavator Service Manual.pdf
9803-6420 – JCB JS330, JS450, JS460 Hydraulic Excavator Service Manual.pdf
9806-2240 – JCB AA-6SD1T Engine (JS460 applicable) Service Manual.pdf
9813-1250 – JCB JS240, JS260, JS330, JS360 – Tier 4 Hydraulic Excavator Service Manual.pdf

EXCERPT:
Service Manual
JS240, JS260, JS330, JS360 – Tier 4
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Maintenance
Section B – Body & Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section J – Track and Running Gear
Section K – Engine
…
JS460 ENGINE SERVICE MANUAL AA-6SDIT
TABLE OF CONTENTS
Chapter 1 General Information . . . . . 1
Chapter 2 Maintenance. . . . . . . 21
Chapter 3 Engine I (Disassembly) . . 37
Chapter 4 Engine II (Inspection and Repair) . . . . 55
Chapter 5 Engine III (Assembly) . . . . 85
Chapter 6 Lubricating System. . . . . . 117
Chapter 7 Cooling system. . . . 129
Chapter 8 Fuel System. . . . . . . . 139
Chapter 9 Turbocharger . . . . . . 153
Chapter 10 Engine Electrical . . 173
Chapter 11 Troubleshooting. . . 197
Chapter 12 Special Tools. . . . . . . 219
Chapter 13 Repair Standard. . . 223
Note:
Before using this manual to perform maintenance and repairs, be sure to read the section “General Servicing Precautions” included in Chapter 1 (General Information).
…
Assembly
1 Position main housing 301 on a bench with the flange for valve housing 303 uppermost.
2 Take output shaft 101 and fit stop ring 432 and spacer 106 at the splined output end. Shrink fit bearing 443 to the output shaft with annulus A against the spacer.
3 If renewing bearing 444, shrink fit inner race to the output shaft, followed by stop ring 433.
4 Install the output shaft assembly into main housing 301. Tap the outer casing of bearing race 443 using a copper bar until it is fully seated.
Fig 34.
Fig 35.
5 Using a suitable jig, install a new oil seal 491 into front cover 304. Make sure the oil seal is installed the right way round (see Dismantling, step 17).
6 Apply a little grease to the lip of oil seal 491 and new O-ring 471. Cover the spline of output shaft 101 with tape and then install front cover 304 carefully by tapping gently with a plastic hammer at different positions all round the outside edge.
7 Secure front cover 304 with snap ring 437.
8 Position main housing 301 horizontally on the bench.
Smear shoe plate 124 with grease and then install with its large chamfered side against the housing.
…