Day: February 16, 2019

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Complete workshop & service manual with electrical wiring diagrams for Caterpillar TH580B Telehandler. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar TH580B Telehandler service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
31200254 – Parts Manual (TH580B Telehandler).pdf
RENR7753 – Disassembly and Assembly (TH580B Telehandler Engine Supplement)
RENR7755 – Disassembly and Assembly (TH580B Telehandler Power Train)
RENR7756 – Systems Operation (TH580B Telehandler Hydraulic System)
RENR7756 – Testing and Adjusting (TH580B Telehandler Hydraulic System)
RENR7760 – Disassembly and Assembly (TH580B Telehandler Machine Systems)
RENR7761 – Schematic (TH580B Telehandler Electrical System)
RENR7766 – Specifications (TH580B Telehandler Machine Systems)
RENR9863 – Schematic (TH580B Telehandler Electrical System)
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EXCERPT:
Remove bolts (42), cover (43), O-ring seal (44), spring (45), washer (46), and retaining ring (47) from the center housing. Remove bolts (57), cover (56), O-ring seal (55), piston (54), O-ring seals (53), retaining ring (52), bushing (51), spring (50), and shaft (49) from the center housing. Remove fork (48) from the center housing.
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Complete workshop & service manual with electrical wiring diagrams for Caterpillar 12M3, 140M3 & 160M3 Motor Graders. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 12M3, 140M3 & 160M3 Motor Graders service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
UENR3922 – Schematic (12M3, 140M3 & 160M3 Motor Grader Hydraulic System)
UENR3479 – Disassembly and Assembly (12M Series 3, 140M Series 3 & 160M Series 3 Motor Graders Engine Supplement)
UENR3480 – Specifications (12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders)
UENR3480 – Systems Operation (12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders)
UENR3480 – Testing and Adjusting (12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders)
UENR3483 – Disassembly and Assembly (12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Power Train)
UENR3488 – Disassembly and Assembly (12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems)
UENR3866 – Troubleshooting (12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders)
UENR3921 – Schematic (12M3, 140M3 & 160M3 Motor Grader Electrical System)

EXCERPT:
2. Remove nuts (4) . Remove bracket (5) .
3. Remove O-ring seal (7) and shims (8) .
4. Remove bearing cup (6) from bracket (5) .
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Complete workshop & service manual with electrical wiring diagrams for Caterpillar 12K, 140K, 140K Series 2 & 160K Motor Graders. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 12K, 140K, 140K Series 2 & 160K Motor Graders service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
KENR6680 – Systems Operation (120K, 120K Series 2, 12K, 140K, 140K Series 2 and 160K Motor Graders Power Train Electronic Control System)
KENR6680 – Testing and Adjusting (120K, 120K Series 2, 12K, 140K, 140K Series 2 and 160K Motor Graders Power Train Electronic Control System)
KENR6680 – Troubleshooting (120K, 120K Series 2, 12K, 140K, 140K Series 2 and 160K Motor Graders Power Train Electronic Control System)
KENR8245 – Schematic (12K, 120K, 140K & 160K Motor Grader Hydraulic System)
KENR8422 – Specifications (12K, 140K, 140K Series 2 and 160K Motor Graders Hydraulic and Steering System)
KENR8423 – Systems Operation (12K, 140K, 140K Series 2 and 160K Motor Graders Hydraulic and Steering System)
KENR8423 – Testing and Adjusting (12K, 140K, 140K Series 2 and 160K Motor Graders Hydraulic and Steering System)
KENR8423 – Troubleshooting (12K, 140K, 140K Series 2 and 160K Motor Graders Hydraulic and Steering System)
KENR8424 – Specifications (12K, 140K, 140K Series 2 and 160K Motor Graders Air System and Brakes)
KENR8425 – Systems Operation (12K, 140K, 140K Series 2 and 160K Motor Graders Air System and Brakes)
KENR8425 – Testing and Adjusting (12K, 140K, 140K Series 2 and 160K Motor Graders Air System and Brakes)
KENR8425 – Troubleshooting (12K, 140K, 140K Series 2 and 160K Motor Graders Air System and Brakes)
KENR8426 – Specifications (12K, 140K, 140K Series 2 and 160K Motor Graders Power Train)
KENR8427 – Systems Operation (12K, 120K, 140K and 160K Motor Graders Power Train)
KENR8427 – Testing and Adjusting (12K, 120K, 140K and 160K Motor Graders Power Train)
KENR8427 – Troubleshooting (12K, 120K, 140K and 160K Motor Graders Power Train)
KENR8442 – Disassembly and Assembly (12K, 140K, 140K Series 2 and 160K Motor Graders Engine Supplement)
KENR8443 – Disassembly and Assembly (12K, 140K and 160K Motor Graders Power Train)
KENR8444 – Disassembly and Assembly (12K, 140K, 140K Series 2 and 160K Motor Graders Machine Systems)
UENR3994 – Systems Operation (120K, 120K Series 2, 12K, 140K, 140K Series 2 and 160K Motor Graders Power Train Electronic Control System)
UENR3994 – Testing and Adjusting (120K, 120K Series 2, 12K, 140K, 140K Series 2 and 160K Motor Graders Power Train Electronic Control System)
UENR3994 – Troubleshooting (120K, 120K Series 2, 12K, 140K, 140K Series 2 and 160K Motor Graders Power Train Electronic Control System)
UENR5014 – Schematic (12K, 120K, 140K, and 160K Motor Grader Electrical System)
KENR8244 – Schematic (12K, 120K, 140K & 160K Motor Grader Electrical System).pdf

EXCERPT:
6. Put top cap (38) in position over the bearing with no shims.
7. Install three bolts (37) that are equally spaced around top cap (38). Tighten diagonally opposite bolts to an equal amount. Repeat this procedure until all bolts are tightened to 47 ± 7 N·m (35 ± 5 lb ft). The lower cap should be flush with the frame.
8. Measure the distance between top cap (38) and the frame with Tooling ( K) at each bolt location.
9. Remove bolts (37) and top cap (38) .
10. Install the recorded shim thickness from the previous step. Position the shims over the bore. Install cap (38). Install bolts (37) and tighten evenly.
11. Install spacer (36).
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Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks GC35K, GC40K, GC40K STR, GC45K, GC45K SWB, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks GC35K, GC40K, GC40K STR, GC45K, GC45K SWB, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99739-94100 – GC35K, GC40K, GC40K STR, GC45K, GC45K SWB, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR Options Supplement Service Manual.pdf
99739-82100 – GC35K, GC40K, GC40K STR, GC45K, GC45K SWB, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR Chassis & Mast Service Manual.pdf

EXCERPT:
Group Items
GENERALINFORMATION Vehicle Exterior, Models, Serial Number Locations, Dimensions, Technical Data.
COOLING SYSTEM Description, Removal and Installation, Inspection and Adjustment, Fan Belt Inspection, Fan Belt Adjustment.
ELECTRICAL SYSTEM Description, Disassembly and Re-assembly, Major Electrical Components, Battery Maintenance, Typical Open Circuit Voltage, Lamp Bulb Specifications, Electrical System Schematics.
POWER TRAIN Specifications, Structure, Reduction Ratio, Procedures and Key Points for Removal and Installation.
POWERSHIFTTRANSMISSION 1-Speed Transmission (GC35K-GC55K STR), Specifications, Structure, Removal and Installation, Torque Converter, Transmission, Control Valve, Adjustment, Automatic 2-speed Transmission (GC60K-GC70K STR),
Specifications, Structure, Transmission, Solenoid Valve, Adjustment, Troubleshooting, Service Data.
FRONT AXLE Specifications, Structure, Procedures and Key Points for Removal and Installation, Axle Shaft and Hub, Reduction Differential, Troubleshooting, Service Data.
REAR AXLE Specifications, Structure, Procedures and Key Points for Removal and Installation, Rear Axle Assembly, Steering Cylinder, Adjustment,
Troubleshooting, Service Data.
BRAKE SYSTEM Specifications, Structure, Master Cylinder, Wheel Cylinder, Wheel Brake, Parking Brake Lever, Adjustment and Tests, Troubleshooting, Service Data.
STEERING SYSTEM Specifications, Structure, Procedures and Key Points for Removal and Installation, Steering Control Valve, Troubleshooting, Service Data.
HYDRAULIC SYSTEM Specifications, Description, Removal and Installation, Disassembly and Re-assembly, Inspection and Adjustment, Hydraulic Circuit Diagram, Troubleshooting, Service Data.
MASTS AND FORKS Specifications, Description, Disassembly and Re-assembly, Inspection and Adjustment,Troubleshooting, Service Data.
SERVICE DATA Inspection Standards, Periodic Replacement of Parts, Special Tool Table.
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INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks GC20N, GC25N, GC28N, GC30N, GC33N. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks GC20N, GC25N, GC28N, GC30N, GC33N service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
99719-6C120 – GC20N, GC25N, GC28N, GC30N, GC33N Chassis, Mast & Options Service Manual.pdf

EXCERPT:
GROUP INDEX
GENERAL INFORMATION
COOLING SYSTEM
ELECTRICAL SYSTEM
CONTROLLERS
POWER TRAIN
POWERSHIFT TRANSMISSION
FRONT AXLE
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
HYDRAULIC SYSTEM
MAST AND FORKS
Specification, Structure, Removal and Installation,
Inspection and Adjustment
Chassis Electrical Devices Wiring Outline, Structure, Console Box, Battery, Wire Color, Troubleshooting, Electrical Schematic Outline, Main Functions, Service Tool Functions, Locations of Sensors and Switches
Removal and Installation
Structure and Function, Removal and Installation, Control Valve, Input Shaft Assembly, Oil Pump Assembly, Inspection and Adjustment, Troubleshooting, Tightening Torque, Service Data Structure, Removal and Installation, Disassembly and Reassembly, Service Data
REDUCTION DIFFERENTIAL
Structure and Function, Removal and Installation, Disassembly and Reassembly, Troubleshooting Structure and Functions, Removal and Installation, Disassembly and Reassembly, Troubleshooting, Service Data Structure, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data Model View, Truck Models Covered, Serial Number Locations, Dimensions, Technical Data
Structure and Functions, Disassembly and Reassembly, Steering Valve, Trobleshooting, Service Data Structure and Functions, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data,
Control Valve
Mast Systems, Structure, Removal and Installation, Disassembly and Reassembly, Inspections and Adjustment, Troubleshooting, Service Data
SERVICE DATA
Maintenance Schedule, Tightening Torques for Standard Bolts and Nuts, Parts to be Changed Periodically, Lubrication Instructions, Weight of Major Components, Special Service Tool
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