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Caterpillar 12H, 140H & 160H Motor Graders Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar 12H, 140H & 160H Motor Graders. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar 12H, 140H & 160H Motor Graders service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
RENR1417 – Systems Operation (120H, 12H, 135H, 140H, 143H, 160H & 163H Motor Graders Air System & Brakes)
RENR1417 – Testing & Adjusting (120H, 12H, 135H, 140H, 143H, 160H & 163H Motor Graders Air System & Brakes)
RENR1418 – Specifications (12H, 140H & 160H Motor Graders Air System & Brakes)
RENR1430 – Schematic (12H, 140H & 160H Motor Grader Hydraulic System)
RENR1436 – Schematic (12H, 140H & 160H Motor Graders (Standard Version) Electrical System)
RENR9540 – Schematic (12H, 140H &160H Motor Grader Electrical System (for SN 4ER1136-UP, 5HM3000-UP, 2FM909-UP) All Other SN 1_UP)
SENR6998 – Specifications (12H, 140H, 143H, 160H & 163H Motor Graders Power Train)
SENR8503 – Systems Operation (120H, 12H, 135H, 140H, 143H, 160H & 163H Motor Graders Power Train)
SENR8503 – Testing & Adjusting (120H, 12H, 135H, 140H, 143H, 160H & 163H Motor Graders Power Train)
SENR8503 – Troubleshooting (120H, 12H, 135H, 140H, 143H, 160H & 163H Motor Graders Power Train)
SENR8539 – Disassembly & Assembly (12H, 140H & 160H Motor Graders Engine Supplement)
SENR8548 – Disassembly & Assembly (12H, 140H & 160H Motor Graders Power Train)
SENR8549 – Disassembly & Assembly (12H, 140H & 160H Motor Graders Machine Systems)
SENR8571 – Schematic (12H, 140H &160H Motor Grader Standard Version Hydraulic System (for SNs 2FM1-399, 5HM1-1149, 8JM1-279, 9JM1-349, 4ER1-499) All Other SN 1-UP)
SENR8623 – Specifications (12H, 140H & 160H Motor Graders Hydraulic & Steering System)
SENR8669 – Specifications (12H, 140H & 160H Standard Version Motor Graders Air System…)
SENR9149 – Schematic (12H, 140H &160H Motor Grader Standard Version Electrical System (for SN 4ER500-1135, 8JM280-UP, 5HM1150-2999, 9JM350-UP, 2FM400-908)
SENR9156 – Specifications (12H, 140H, 143H, 160H & 163H Motor Graders Power Train)
SENR9159 – Systems Operation (120H, 12H, 135H, 140H, 143H, 160H & 163H Motor Graders)
SENR9159 – Testing & Adjusting (120H, 12H, 135H, 140H, 143H, 160H & 163H Motor Graders)
SENR9178 – Specifications (12H, 140H, 143H, 160H & 163H Motor Graders Hydraulic and Steering System)
SENR9186 – Systems Operation (120H, 12H, 135H, 140H, 143H, 160H & 163H Motor Graders Hydraulic & Steering System)
SENR9186 – Testing & Adjusting (120H, 12H, 135H, 140H, 143H, 160H & 163H Motor Graders Hydraulic & Steering System)
SENR9186 – Troubleshooting (120H, 12H, 135H, 140H, 143H, 160H & 163H Motor Graders Hydraulic & Steering System)
RENR9540 – Schematic (12H, 140H & 160H Motor Grader Electrical System).pdf
RENR9571 – Schematic (12H, 140H & 160H Motor Graders Standard Versions Hydraulic System).pdf
SENR8518 – Systems Operation (120H,135H,12H,140H,160H,143H,163H MG HYD System & Steering).pdf
SENR8518 – Testing & Adjusting (120H,135H,12H,140H,160H,143H,163H MG HYD System & Steering).pdf
SENR8670 – Systems Operation (120H, 135H, 12H, 140H & 160H Standard Version Motor Graders).pdf
SENR8670 – Testing & Adjusting (120H, 135H, 12H, 140H & 160H Standard Version Motor Graders).pdf

EXCERPT:
11. Remove carriage assembly (2) from the ripper assembly. The weight of carriage assembly (2) is 500 kg (1100 lb).
Illustration 6
12. Position a suitable lifting device to link assembly (7). Remove bolts (10) and the locknuts from mounting pins (12).
13. Remove mounting pins (12) toward the center of the ripper until shims (11) and link assembly (7) are free of the ripper mounting bracket.
14. Remove link assembly (7) from the ripper mounting bracket. The weight of link assembly (7) is 132 kg (290 lb).

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Caterpillar Lift Trucks DP80, DP90 Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar Lift Trucks DP80, DP90. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Lift Trucks DP80, DP90 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SENB8556 – DP80, DP90 Chassis Mast Service Manual.pdf
99709-89100 – DP80, DP90 Chassis & Mast Service Manual.pdf
99709-89110 – DP80, DP90 Chassis & Mast Service Manual.pdf

EXCERPT:
TABLE OF CONTENTS
GENERAL INFORMATION . 3
COOUNG SYSTEM . 9
ELECTRICAL SYSTEM . 17
POWER TRAIN . 35
2-SPEED POWERSHIFT TRANSMISSION . 50
3-SPEED POWERSHIFT TRANSMISSION . 1 07
FRONT AXLE AND REDUCTION DIFFERENTIAL . 167
REAR AXLE . 196
BRAKE SYSTEM . 215
STEERING SYSTEM . 248
HYDRAULIC SYSTEM . 263
MASTS AND FORKS . 316
SERVICE DATA . 345

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Caterpillar TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C Tele-handlers Factory Service & Shop Manual


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Caterpillar TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C Tele-handlers Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for Caterpillar TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C Tele-handlers. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C Tele-handlers service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
31200832 – Electrical Schematic (Models TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C).pdf
31200453 (UENR6252) – Disassembly & Assembly Manual Axle (Models TH336, TH337, TH406, TH407, TH414, TH336C, TH337C, TH406C, TH407C, TH414C).pdf
31200455 (UENR6253) – Disassembly & Assembly Manual Axle (Models TH514, TH417, TH514C, TH417C).pdf
31200729 – Parts Manual (Models TH414C, TH514C, TH417C).pdf
31200730 – Parts Manual (Models TH336C, TH337C, TH406C, TH407C).pdf
31200752 (SEBU9285) – Operation & Maintenance Manual (Models TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C).pdf
31200799 (UENR6251) – Service Manual (Models TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C).pdf
31200807 (SFBU9285) – Manuel d’utilisation et de maintenance (Modèles TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C).pdf
31200808 (SSBU9285) – Manual del operador y de mantenimiento (Modelos TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C).pdf
31200831 – Electrical Schematic (Models TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C).pdf

EXCERPT:
Important: Support the groups properly as already pointed out for disassembly.Do not damage the O-Ring (2) during the procedure.
6. Assemble the beam trumpet (3) to the central body (1) on the correct side following the reference marks applied prior to disassembly.

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Caterpillar TH336, TH337, TH406, TH407, TH414, TH514, TH417 Tele-handlers Factory Service & Shop Manual


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INSTANT DOWNLOAD (add to cart)


Complete workshop & service manual with electrical wiring diagrams for Caterpillar TH336, TH337, TH406, TH407, TH414, TH514, TH417 Tele-handlers. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar TH336, TH337, TH406, TH407, TH414, TH514, TH417 Tele-handlers service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
31200368 – Operation & Maintenance Manual (Model TH336, TH337, TH406, TH407, TH414, TH514, TH417).pdf
31200369 – Parts Manual (Models TH336, TH337, TH406, TH407).pdf
31200369 – Parts Manual (TH336, TH337, TH406 & TH407 Telehandler).pdf
31200370 – Service Manual (Models TH336, TH337, TH406, TH407, TH414, TH514, TH417).pdf
31200425 – Manuel d’utilisation et de maintenance (Modèles TH336, TH337, TH406, TH407, TH414, TH514, TH417).pdf
31200426 – Manual del operador y de mantenimiento (Modelos TH336, TH337, TH406, TH407, TH414, TH514, TH417).pdf
31200483 – Electrical Schematic (Models TH336, TH337, TH406, TH407, TH414, TH514,TH417).pdf
31200484 – Electrical Schematic (Models TH336, TH337, TH406, TH407, TH414, TH514,TH417).pdf
31200488 – Parts Manual (Models TH414, TH514, TH417).pdf
31200488 – Parts Manual (TH414, TH514, TH417 Telehandler).pdf
31200493 – Parts Manual PowerSynchro Transmission (Models TH336, TH337, TH406, TH407, TH414, TH514, TH417).pdf
31200562 – Systems Operation_Testing & Adjusting PowerSynchro Transmission (Models TH336, TH337, TH406, TH407, TH414, TH514, TH417).pdf
31200563 – Disassembly & Assembly PowerSynchro Transmission (Models TH336, TH337, TH406, TH407, TH414, TH514, TH417).pdf
31200720 – Electrical Schematic (Models TH336, TH337, TH406,TH407, TH414, TH514, TH417).pdf
31200928 – Electrical Schematic (Models TH336, TH337, TH406, TH407, TH414, TH514,TH417).pdf
31200929 – Electrical Schematic (Models TH336, TH337, TH406, TH407, TH414, TH514,TH417).pdf

EXCERPT:
The transmission neutralizer override switch (25) is located on the left side of the dash panel.
When the brakes are applied the transmission is neutralized in order to provide more hydraulic power to the implement system. The transmission neutralizer override switch may be used to prevent the transmission from neutralizing when the brakes are applied.
Reference: See Systems Operation/Testing and Adjusting, “Electrical Input Components” for more information on the electrical components

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Caterpillar TH255/TH255C Tele-handler Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar TH255/TH255C Tele-handler. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

These Caterpillar TH255/TH255C Tele-handler manuals (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
Deutz TCD2.9 Engine (TH255C) Training.pdf
31200362 – Operation & Maintenance Manual (Model TH255).pdf
31200363 – Parts Manual (Model TH255).pdf
31200364 – Service Manual (Model TH255).pdf
31200451 – Service Manual Axle (Models TH255, TH255C).pdf
31200459 – Manuel d’utilisation et de maintenance (Modèle TH255).pdf
31200460 – Manual del operador y de mantenimiento (Modelo TH255).pdf
31200721 – Parts Manual (Model TH255C).pdf
31200746 (SEBU9291) – Operation & Maintenance Manual (Model TH255C).pdf
31200872 (SFBU9291) – Manuel d’utilisation et de maintenance (Modèle TH255C).pdf
31200873 (SSBU9291) – Manual del operador y de mantenimiento (Modelo TH255C).pdf
31200927 – Service Manual (Model TH255C).pdf
31200934 – Engine Parts Manual (Model TH255C).pdf
31200980 – Engine Service Manual (Model TH255C).pdf
31211008 – Axle Service Manual (Models TH255, TH255C).pdf

EXCERPT:
7.7.2 Exhaust System Installation
Note: Keep all clamps loosened until entire exhaust system is in place.
Note: Replace the nuts and the exhaust studs on the turbocharger if damaged.
1. Install the exhaust assembly in place at the turbocharger with the previously used hardware.
Torque the flange nuts (2) on the turbo charger to 22 ±5 lb-ft (30 ±7 Nm).
2. Install the muffler brackets (1) to the frame brackets with the previously used hardware.
3. Adjust the muffler, exhaust and tail pipes for proper clearance then tighten all clamps.
4. Properly connect the battery. Refer to Section 9.8, “Battery”, for procedure.
5. Start engine and check for exhaust leaks at all exhaust connections. Adjust or repair as needed.
6. Close and secure the engine cover.
7. Remove the Do Not Operate Tags from both the ignition key and the steering wheel.