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Caterpillar D350E Series II & D400E Series II Articulated Trucks Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar D350E Series II & D400E Series II. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar D350E Series II & D400E Series II service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
RENR1507 – Systems Operation (D400E Series II Articulated Truck Power Train)
RENR1507 – Testing & Adjusting (D400E Series II Articulated Truck Power Train)
RENR1511 – Disassembly & Assembly (D400E Series II Articulated Truck Power Train)
RENR3400 – Testing & Adjusting (D350E Series II & D400E Series II Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)
RENR3402 – Disassembly & Assembly (D400E Series II Articulated Truck)
RENR3412 – Troubleshooting (D350E Series II & D400E Series II Articulated Trucks Braking, Steering, Suspension, & Body Hoist Hydraulic Systems)
RENR3438 – Systems Operation (D400E Series II Ejector Truck Steering, Suspension, & Ejector Body Hydraulic Systems)
RENR3439 – Testing & Adjusting (D400E Series II Ejector Truck Steering, Suspension, & Ejector Body Hydraulic Systems)
RENR3440 – Specifications (D400E Series II Ejector Truck Steering, Suspension, & Ejector Body Hydraulic Systems)
RENR3441 – Schematic (D400E Series II Ejector Truck Hydraulic System)
RENR3461 – Disassembly & Assembly (D400E Series II Ejector Truck (Ejector Cylinder) Machine Systems)
RENR5101 – Systems Operation (D400E Series II Articulated Truck Steering, Suspension, & Ejector Body Hydraulic Systems)
RENR5102 – Specifications (D400E Series II Articulated Truck Steering, Suspension, & Ejector Body Hydraulic Systems)
RENR5103 – Testing & Adjusting (D400E Series II Articulated Truck Steering, Suspension, & Ejector Body Hydraulic Systems)
RENR5112 – Supplement (D400E II Ejector Truck Electrical System)
SENR9136 – Disassembly & Assembly (D350E Series II & D400E Series II Articulated Trucks 3406E Engine Supplement)
SENR9137 – Specifications (D350E Series II & D400E Series II Articulated Trucks Power Train)
SENR9139 – Disassembly & Assembly (D350E Series II Articulated Truck Power Train)
SENR9140 – Specifications (D350E Series II & D400E Series II Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)
SENR9141 – Systems Operation (D350E Series II & D400E Series II Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)
SENR9142 – Schematic (D350E Series II & D400E Series II Articulated Trucks Hydraulic Schematic)
SENR9143 – Specifications (D350E Series II & D400E Series II Articulated Trucks Braking)
SENR9144 – Systems Operation (D350E Series II, D400E Series II & D400E Series II Ejector Articulated Trucks Braking System)
SENR9144 – Testing & Adjusting (D350E Series II, D400E Series II & D400E Series II Ejector Articulated Trucks Braking System)
SENR9145 – Disassembly & Assembly (D350E Series II Articulated Truck)
SENR9146 – Schematic (D350E & D400E Series II Articulated Truck Electrical System)
SENR9138 – Systems Operation (D350E Series II Articulated Trucks Power Train).pdf
SENR9138 – Testing & Adjusting (D350E Series II Articulated Trucks Power Train).pdf

EXCERPT:
1. Park the machine on a hard, level surface. Engage the parking brake. Chock the wheels in order to prevent the machine from moving. Install blocks between the front axle and the frame. This will prevent the truck from shifting if a wrong hose is removed or a hose is damaged.
2. Raise the truck body and install the truck body prop under the truck body. Turn the electrical disconnect switch to the OFF position.
3. Put identification marks on all lines, hoses, wires, and tubes for installation purposes. Plug all lines, hoses and tubes. This helps prevent fluid loss and contamination of the oil system.
4. Drain the transmission. the capacity of the transmission is 55 L (14.8 US gal).

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Caterpillar D350E & D400E Articulated Trucks Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar D350E & D400E Articulated Trucks. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar D350E & D400E Articulated Trucks service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SENR8671 – Schematic (D350E & D400E Articulated Trucks Electrical Schematic)
SENR8672 – Schematic (D350E & D400E Articulated Trucks Hydraulic System)
SENR8676 – Specifications (D350E & D400E Articulated Trucks Power Train)
SENR8679 – Specifications (D350E & D400E Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)
SENR8680 – Systems Operation (D350E & D400E Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)
SENR8680 – Testing & Adjusting (D350E & D400E Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)
SENR8681 – Specifications (D350E & D400E Articulated Trucks Air System & Brakes)
SENR8692 – Disassembly & Assembly (D350E & D400E Articulated Trucks Power Train)
SENR8693 – Disassembly & Assembly (D350E & D400E Articulated Trucks Machine Systems)
SENR8694 – Disassembly & Assembly (Supplement for D350E & D400E Articulated Dump Trucks – 340)
SENR8677 – Systems Operation (D350E & D400E Articulated Trucks Power Train).pdf
SENR8677 – Testing & Adjusting (D350E & D400E Articulated Trucks Power Train).pdf
SENR8682 – Systems Operation (D350E & D400E Articulated Trucks Brake System).pdf
SENR8682 – Testing & Adjusting (D350E & D400E Articulated Trucks Brake System).pdf

EXCERPT:
13. Install nut (58) and retainer assembly (64) to cap assembly (57). Install O-ring seal (63) to cap assembly (57). Install O-ring seals (54) and (59) to valve body (60) .
14. Install plate (56), pin (62), spring (61) and valve (55) to cap assembly (57) and to valve body (60). Install cap assembly (57) to valve body (60) .
15. Install valve assembly (53) to valve body (3). Valve assembly (53) will need to be adjusted after the hoist control valve is installed. For instructions on adjustment of the valve, refer to Testing and adjusting, RENR3400.

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Caterpillar D250E Series II, D300E Series II Articulated Trucks Factory Service & Shop Manual


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Caterpillar D250E Series II, D300E Series II Articulated Trucks Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for Caterpillar D250E Series II, D300E Series II Articulated Trucks. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar D250E Series II, D300E Series II Articulated Trucks service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
RENR1512 – Testing & Adjusting (D250E Series II & D300E Series II Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)
RENR3403 – Systems Operation (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Caterpillar Monitoring System)
RENR3403 – Testing & Adjusting (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Caterpillar Monitoring System)
RENR3403 – Troubleshooting (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Caterpillar Monitoring System)
SENR8101 – Schematic (Articulated Dump Truck Electrical Systems)
SENR8107 – Specifications (Articulated Dump Truck Electrical Systems)
SENR8160 – Specifications (Articulated Dump Truck Hydraulic Systems)
SENR8162 – Specifications (Articulated Dump Truck Suspension Systems)
SENR8167 – Specifications (Articulated Dump Truck Power Train)
SENR8188 – Disassembly & Assembly (Articulated Dump Truck Operator’s Station & Electrical System)
SENR8678 – Schematic (D250E Series II & D300E Series II Articulated Trucks Hydraulic Schematic)
SENR8687 – Schematic (D250E & D300E Series II Articulated Trucks Electrical Schematic)
SENR8688 – Systems Operation (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Power Train Electronic Control System)
SENR8688 – Testing & Adjusting (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Power Train Electronic Control System)
SENR8109 – Disassembly and Assembly (Articulated Dump Truck Output Transfer Drive).pdf
SENR8161 – Systems Operation (Articulated Dump Truck Hydraulic Systems).pdf
SENR8161 – Testing and Adjusting (Articulated Dump Truck Hydraulic Systems).pdf
SENR8163 – Systems Operation (Articulated Truck Suspension Systems).pdf
SENR8163 – Testing and Adjusting (Articulated Truck Suspension Systems).pdf
SENR8166 – Systems Operation (Articulated Dump Truck Power Train).pdf
SENR8166 – Testing and Adjusting (Articulated Dump Truck Power Train).pdf
SENR8181 – Systems Operation (Torque Converter Mounted Retarder).pdf
SENR8181 – Testing and Adjusting (Torque Converter Mounted Retarder).pdf

EXCERPT:
In addition to the table and the illustration, only the gauge for the system that is shown on the six digit display area is operational. All other gauges in the quad gauge modules are shut off. The gauge needles will move to the far left position.
When you enter the numeric readout mode, the six digit display area is showing information for system GA-1. The display momentarily shows the system identifier. The display then shows the value for the corresponding system on the six digit display area. Grounding the service input causes all the systems to scroll on the display. This will show the system identifiers. Removing ground from the service input stops the scrolling, when the desired system is shown. The six digit display area continues to show the system identifier momentarily. The six digit display area then shows the value of the system. The system is now shown on hold. While the system is on hold, the numeric value of the system is continuously
updated.
Note: The system identifiers for GA-5 and GA-6 does not have an associated gauge display. The system value is shown on the six digit display area only.

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Caterpillar D250E & D300E Articulated Trucks Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar D250E & D300E Articulated Trucks. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar D250E & D300E Articulated Trucks service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SENR2947 – Systems Operation (Starting and Charging Systems)
SENR8632 – Schematics (D250E and D300E Articulated Truck Electrical System)
SENR8636 – Specifications (D250E and D300E Articulated Trucks Power Train)
SENR8641 – Specifications (D250E & D300E Articulated Trucks Brake System)
SENR8643 – Specifications (D250E and D300E Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems)
SENR8647 – Schematics (D250E and D300E Articulated Truck Hydraulic System)
SENR8653 – Disassembly and Assembly (D250E & D300E Articulated Trucks Power Train)
SENR8654 – Disassembly and Assembly (D250E & D300E Articulated Trucks Machine Systems)
SENR8655 – Disassembly and Assembly (Supplement for D250E & D300E Articulated Trucks – 3306 Engine)
SENR8637 – Systems Operation (D250E & D300E Articulated Trucks Power Train).pdf
SENR8640 – Systems Operation (D250E & D300E Articulated Trucks Steering, Suspension & Body).pdf
SENR8640 – Testing and Adjusting (D250E & D300E Articulated Trucks Steering, Suspension & Body).pdf
SENR8642 – Systems Operation (D250E & D300E Articulated Trucks Brake System).pdf
SENR8642 – Testing and Adjusting (D250E & D300E Articulated Trucks Brake System).pdf
SENR8656 – Systems Operation (Electronic Programmable Transmission Control (EPTC II) for A).pdf
SENR8656 – Testing and Adjusting (Electronic Programmable Transmission Control (EPTC II) for A).pdf

EXCERPT:
Tractor Arrangement – D250E
A ring gear mounted on the engine flywheel drives the torque converter (6). The torque converter has an integral lockup clutch which allows the machine to operate in converter drive or direct drive.
Hydraulic retarder (9) – if equipped – is positioned between the engine and the torque converter. The retarder is an auxiliary brake used for continuous speed control during operation on downgrades.
The transmission drive shaft (5) transmits power to the planetary transmission (4). The transmission is a full power shift planetary type which contains six hydraulically actuated clutches to give five forward and two reverse speeds.
The transmission output shaft transmits drive through the output transfer drive (3) to the front and center drive shafts (12 and 2). The front drive shaft is connected to the front differential (11) which transmits torque to the wheel mounted final drives (10). The center drive shaft (2) is connected to the through
hitch drive shaft (1).
The output transfer drive (3) houses an inter-axle differential (13), which divides torque between the tractor and trailer axle differentials.

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Caterpillar D25C/D, D30C/D, D35C/D, D330C/D, D350C/D Articulated Dump Trucks Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar D25C/D, D30C/D, D35C/D, D330C/D, D350C/D Articulated Dump Trucks. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar D25C/D, D30C/D, D35C/D, D330C/D, D350C/D Articulated Dump Trucks service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SENR8160 – Specifications (Articulated Dump Truck Hydraulic Systems)
SENR8162 – Specifications (Articulated Dump Truck Suspension Systems)
SENR8167 – Specifications (Articulated Dump Truck Power Train)
SENR8182 – Specifications (D35HP & D400 Articulated Dump Truck Power Train)
SENR8183 – Specifications (D35HP, D400, D25C, D30C, D35C & D350C Articulated Dump Truck)
SENR8188 – Disassembly & Assembly (Articulated Dump Truck Operator’s Station & Electrical System)
SENR8190 – Disassembly & Assembly (D25C, D30C, D35C, D330C, D350C Articulated Dump Trucks)
SENR8192 – Schematic (D25D, D30D, D350D Articulated Dump Trucks Electrical System)
SENR8098 – Specifications (D35C & D35HP Articulated Trucks Air System & Brakes).pdf
SENR8098 – Systems Operation (D35C & D35HP Articulated Trucks Air System & Brakes).pdf
SENR8098 – Testing and Adjusting (D35C & D35HP Articulated Trucks Air System & Brakes).pdf
SENR8108 – Specifications (D25C, D350C & D400 Articulated Dump Trucks Air System & Brakes).pdf
SENR8108 – Systems Operation (D25C, D350C & D400 Articulated Dump Trucks Air System & Brakes).pdf
SENR8108 – Testing and Adjusting (D25C, D350C & D400 Articulated Dump Trucks Air System & Brakes).pdf
SENR8109 – Disassembly & Assembly (Articulated Dump Truck Output Transfer Drive).pdf
SENR8115 – Systems Operation (D25C, D30C, D35C & D35HP Articulated Dump Trucks Suspension).pdf
SENR8115 – Testing and Adjusting (D25C, D30C, D35C & D35HP Articulated Dump Trucks Suspension).pdf
SENR8159 – Systems Operation (D25C, D30C & D350C Articulated Dump Trucks Air System & Brakes).pdf
SENR8159 – Testing and Adjusting (D25C, D30C & D350C Articulated Dump Trucks Air System & Brakes).pdf
SENR8178 – Schematic (D25C & D350C Articulated Dump Truck Hydraulic System).pdf
SENR8179 – Schematic (D30C & D35C Articulated Dump Trucks Hydraulic System).pdf
SENR8189 – Schematic (D3HP & D400 Articulated Dump Truck Hydraulic System).pdf
SENR8191 – Schematic (D25D, D30D, D350D, D40D & D400D Articulated Dump Hydraulic).pdf

EXCERPT:
1. Stop the truck in the straight ahead position and apply the parking brake. Move the gear lever to the Neutral position and stop the engine. Remove the key and place suitable warning notices to prevent personnel starting the engine and operating the controls. Use the hand lever on the suspension control valve to fully lower the front suspension.
2. With the oil warm, remove the drain plug (1) and allow the oil to drain into a suitable container (C Truck – 35 litres) (D400 – 105 litres).