Day: March 5, 2019

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John Deere 540D Skidder, 548D Grapple Skidder Repair Technical Manual (TM1438)

TM1438 – John Deere 540D Skidder, 548D Grapple Skidder Technical Manual (Repair).pdf
750 pages, bookmarked, Searchable, Printable, high quality PDF

Complete Technical Repair Manual with electrical wiring diagrams for John Deere 540D Skidder, 548D Grapple Skidder. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 540D Skidder, 548D Grapple Skidder Repair Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

CONTENTS
SECTION AND GROUP CONTENTS
NOTE: This manual covers repair. For operation and tests, see TM-1439, Operation and Tests.
SECTION I-GENERAL INFORMATION
SECTION 03-TRANSMISSION
I-Safety Information
11-General Specifications
Ill-Torque Values
IV-Fuels and Lubricants
V-Inspection Procedure
Group 0360-Hydraulic System
Suction Screen, Transmission
Filter, Filter Relief Valve,
Pressure Regulating Valve,
Cooler Relief Valve, Oil Cooler,
Transmission Control Valve C1-C2 Accumulator, and Oil Pump.
SECTION 01-WHEELS
Group 011 0-Powered Wheels and Fastenings
SECTION 02-AXLES AND SUSPENSION SYSTEMS
SECTION 04-ENGINE
Group 0400-Removal and Installation
0200-Removal and Installation
0210-Differential or Bevel Drive
0225-Input Drive Shafts and U-Joints
0250-Axle Shafts, Bearings and Reduction Gears
Group 0260-Hydraulic System
Differential Lock Valve, Accumulator
Return Oil Screen, Air AssistedDifferential Lock Oil Return System
SECTION 05-ENGINE AUXILIARY SYSTEMS
SECTION 03-TRANSMISSION
0505-Cold Weather Starting Aids
0510-Cooling System
0515-Speed Controls
0520-Intake System
0530-External Exhaust System
0560-External Fuel Supply System
SECTION 07-DISCONNECT CLUTCH
Group 0300-Removal and Installation
Group 0315-Controls Linkage
Group 0350-Gears, Shafts, Bearings and
Power Shift Clutch
Group 0715-Controls Linkage
Group 0752-Elements
Continued on next page
SECTION 09-STEERING SYSTEM
SECTION 20-SAFETY, CONVENIENCE AND MISCELLANEOUS
Group 0930-Secondary Steering
Check Valve, Pressure Switch, Control Valve, Accumulator
Group 0960-Hydraulic System
Steering Valve, Cylinders, Port Mounted Crossover Relief Valve with Check Valve
Group 2004-Horn and Warning Devices
SECTION 21-MAIN HYDRAULIC SYSTEM
Group 2160-Hydraulic System
Hydraulic Manifold (Surge Relief Valve, Priority Valve, System Relief Valve), Pump Drive, Filter, System Check Valve, Hydraulic System Oil Filter
SECTION 1 0-SERVICE BRAKES
Group 1011-Active Elements
Group 1060-Hydraulic System
Brake Valve, Accumulator
SECTION 30-WINCH
SECTION 11-PARK BRAKE
Group 3000-Removal and Installation
Group 3050-Drive and Clutches
Group 3060-Hydraulic System
Winch Valve, Winch Warm-Up Valve, Check Valve
Group 1111-Active Elements
Group 1115-Controls Linkage
Group 1160-Hydraulic System Brake Valve, Accumulator, Orifice
SECTION 32-BULLDOZER
(STACKING BLADE)
SECTION 16-ELECTRICAL SYSTEMS
Group 3200-Removal and Installation
Group 3215-Controls Linkage
Group 3260-Hydraulic System
Blade Valve, Cylinders
Group 1671-Batteries, Support and Cables
Group 1672-Alternator, Regulator and Charging System Wiring
Group 1673-Lighting System
Group 1674-Wiring Harness and Switches
Group 1676-instruments and Indicators
SECTION 37-ARCH OR BOOM
Group 3740-Frames
SECTION 17-FRAME, CHASSIS, OR SUPPORTING STRUCTURE
SECTION 38-GRAPPLE
Group 3803-Grapple Mechanism
Group 3815- Controls Linkage
Group 3840- Frames
Group 3860- Hydraulic System
Grapple Valve, Crossover Relief Valve, Rotate Motor, Rotary Manifold, Grapple and Boom Cylinders
Group 1740-Frame Installation Pivot Repair
Group 17 46-Frame Bottom Guards
SECTION 18-OPERATOR’S STATION
Group 1800-Removal and Installation
Group 1810-operator Enclosure
Wiper Motor, Windshield Washer, and Windows
Group 1821-Seat and Seat Belt
Group 1830-Heating and Air Conditioning
SECTION 40-PTO OR WINCH DRIVE
Group 4025-Input Drive Shafts
SECTION 99-DEALER FABRICATED TOOLS
SECTION 19-SHEET METAL AND STYLING
Group 9900-Dealer Fabricated Tools
Group 191 0-Hood or Engine Enclosure
Group 1921-Grille and Grille Housing
…

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John Deere 540D Skidder, 548D Grapple Skidder Operation & Test Technical Manual (TM1439)

TM1439 – John Deere 540D Skidder, 548D Grapple Skidder Technical Manual (Operation and Tests).pdf
344 pages, bookmarked, Searchable, Printable, high quality PDF

Complete technical Operation & Test Manual with electrical wiring diagrams for John Deere 540D Skidder, 548D Grapple Skidder. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 540D Skidder, 548D Grapple Skidder Operation & Test Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

CONTENTS
SECTION AND GROUP CONTENTS
SECTION 9020-POWER TRAIN
OPERATION AND TEST
SECTION I-GENERAL INFORMATION
1-Safety Information
11-General Specifications
III-Torque Values
IV-Fuels and Lubricants
V-Inspection Procedure (not included)
SECTION 9025-HYDRAULIC SYSTEM
OPERATION AND TEST
SECTION 9005-OPERATIONAL CHECKOUT PROCEDURE
Group 05-Theory of Operation
Group 15-Diagnostic Information
Group 25-Tests
Group 10-Operational Checkout Procedure
SECTION 9010-ENGINE OPERATION AND TESTS
05-Theory of Operation
15-Diagnostic Information
20-Adjustments
25-Tests
SECTION 9030-MISCELLANEOUS
COMPONENTS (WINCH)
OPERATION AND TEST
05-Theory of Operation
15-Diagnostic Information
20-Adjustments
25-Tests
SECTION 9015-ELECTRICAL SYSTEM OPERATION AND TEST
05-Theory of Operation
15-Diagnostic Information
20-Adjustments
25-Tests
Group 05-Theory of Operation
Group 15-Diagnostic Information
Group 25-Tests
…

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John Deere 540G, 640G, 740G Skidder & 548G, 648G, 748G Grapple Skidder Repair Technical Manual (TM1600)

TM1600 (EN) – John Deere 540G, 640G, 740G Skidder & 548G, 648G, 748G Grapple Skidder (S.N. —565684) Technical Manual (Repair).pdf
1,078 pages, bookmarked, Searchable, Printable, high quality PDF

Complete Repair Technical Manual for John Deere 540G, 640G, 740G Skidder & 548G, 648G, 748G Grapple Skidder. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 540G, 640G, 740G Skidder & 548G, 648G, 748G Grapple Skidder Repair Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

EXCERPT:
TABLE OF CONTENTS
SECTION 00—General Information
Group 0001—Safety Information
Group 0002—General Specifications
Group 0003—Torque Values
Group 0004—Fuels and Lubricants
SECTION 11—Park Brake
Group 1111—Active Elements
Group 1160—Hydraulic System
SECTION 16—Electrical System
Group 1671—Batteries, Support and Cables
Group 1672—Alternator, Regulator and Charging System Wiring
Group 1673—Lighting System
Group 1674—Wiring Harness and Switches
Group 1676—Instruments and Indicators
Group 1677—Motors and Actuators
SECTION 01—Wheels
Group 0110—Powered Wheels and Fastenings
SECTION 02—Axles and Suspension System
Group 0200—Removal and Installation
Group 0225—Input Drive Shafts and U-Joints
Group 0260—Hydraulic System
SECTION 17—Frame, Chassis, or Supporting Structures
Group 1740—Frame Installation
Group 1746—Frame Bottom Guards
SECTION 03—Transmission
Group 0300—Removal and Installation
Group 0315—Control Linkage
Group 0325—Input Drive Shafts and U-Joints
Group 0350—Gears, Shafts and Bearings
Group 0360—Hydraulic System
SECTION 18—Operator’s Station
Group 1800—Removal and Installation
Group 1810—Operator Enclosure
Group 1821—Seat and Seat Belt
Group 1830—Heating and Air Conditioning
SECTION 04—Engine
Group 0400—Removal and Installation
SECTION 05—Engine Auxiliary Systems
Group 0505—Cold Weather Starting Aids
Group 0510—Cooling Systems
Group 0515—Speed Controls
Group 0520—Intake System
Group 0530—External Exhaust System
Group 0560—External Fuel Supply System
SECTION 19—Sheet Metal and Styling
Group 1910—Hood or Engine Enclosure
Group 1921—Grille and Grille Housing 05
SECTION 20—Safety, Convenience and Miscellaneous
Group 2003—Fire Extinguisher
Group 2004—Horn and Warning Devices 07
SECTION 07—Damper Drive
Group 0752—Elements SECTION 21—Main Hydraulic System
Group 2160—Hydraulic System
SECTION 09—Steering System
Group 0930—Secondary Steering
Group 0960—Hydraulic System SECTION 30—Winch
Group 3000—Removal and Installation
Group 3015—Controls Linkage
Group 3025—Input Drive Shafts and U-Joints
SECTION 10—Service Brakes
Group 1011—Active Elements
Group 1015—Controls Linkage
Group 1060—Hydraulic System
SECTION 32—Bulldozers (Stacking and
Continued on next page
Trailbuilding Blades)
Group 3201—Blades
Group 3215—Controls Linkage
Group 3260—Hydraulic System
SECTION 37—Arch or Boom
Group 3740—Frames
SECTION 38—Grapple
Group 3803—Grapple Mechanism
Group 3815—Control Linkage
Group 3840—Frames
Group 3860—Hydraulic System
SECTION 99—Dealer Fabricated Tools
Group 9900—Dealer Fabricated Tools
…

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John Deere 540G, 640G, 740G, Skidder & 548G, 648G, 748G Grapple Skidder Operation & Test Technical Manual (TM1599)

TM1599 (EN) – John Deere 540G, 640G, 740G, Skidder & 548G, 648G, 748G Grapple Skidder (S.N. —565684) Technical Manual (Operation & Test).pdf
806 pages, bookmarked, Searchable, Printable, high quality PDF

Complete technical Operation & Test Manual with electrical wiring diagrams for John Deere 540G, 640G, 740G, Skidder & 548G, 648G, 748G Grapple Skidder. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 540G, 640G, 740G, Skidder & 548G, 648G, 748G Grapple Skidder Operation & Test Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

SAMPLE TEXT:
For complete service information also see:
540G, 640G, 740G, Skidders and 548G, 648G, 748G Grapple Skidders Repair (Complete) . . . . . . . . . . . . . . . . . . . . . . . . . . .TM1600
4045, 6059, 6068 Engine . . . . . . . . . . . . . . .CTM8
6076 Engine . . . . . . . . . . . . . . . . . . . . . . . . .CTM42
John Deere PowerTech 4.5 L and 6.8 L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CTM104
John Deere PowerTech 8.1 L Engine . . . . .CTM86
Starting Motors and Alternators . . . . . . . . . .CTM77
4000 Series Winch. . . . . . . . . . . . . . . . . . . . .CTM25
6000 Series Winch. . . . . . . . . . . . . . . . . . . . .CTM41
TeamMate II Axles . . . . . . . . . . . . . . . . . . . . .CTM43
…
CONTENTS
9000 SECTION 9031—Heating and Air Conditioning
Group 05—Theory of Operation
Group 10—System Operational Checks
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
SECTION 9000—General Information
Group 01—Safety Information
Group 02—General Specifications
Group 03—Torque Values
Group 04—Fuels and Lubricants
9005 SECTION 9005—Operational Checkout
Group 10—Operational Checks
SECTION 9010—Engine
Group 05—Theory of Operation
Group 10—System Operational Checks
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
SECTION 9015—Electrical System
Group 05—System Information
Group 10—System Diagrams
Group 15—Sub-System Diagnostics
Group 20—References
SECTION 9020—Power Train
Group 05—Theory of Operation
Group 10—System Operational Checks
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
SECTION 9025—Hydraulic System
Group 05—Theory
Group 10—Hydraulic Operation Checks
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
SECTION 9030—Miscellaneous Components
(Winch)
Group 05—Theory
Group 10—System Operational Checks
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
…

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John Deere 540G, 640G, 740G Cable Skidders & 548G, 648G, 748G Grapple Skidders Parts Catalog (PC2515)

“PC2515 – John Deere 540G, 640G, 740G Cable Skidders & 548G, 648G, 748G Grapple Skidders Parts Manual (S.N. -565684).pdf”
1,072 pages, bookmarked, Searchable, Printable, high quality PDF

Complete Parts Catalog for John Deere 540G, 640G, 740G Cable Skidders & 548G, 648G, 748G Grapple Skidders (S.N. -565684). It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 540G, 640G, 740G Cable Skidders & 548G, 648G, 748G Grapple Skidders Parts Manual is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.