Month: March 2019

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John Deere 450J, 550J, 650J Crawler Dozer Repair Technical Manual (TM2258)
Complete Repair Technical Manual for John Deere 450J, 550J, 650J Crawler Dozer. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 450J, 550J, 650J Crawler Dozer Repair Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

TM2258 – 450J, 550J, 650J Crawler Dozer Repair Manual.pdf
492 pages, bookmarked, Searchable, Printable, high quality PDF

EXCERPT:
TM2258 – 450J, 550J, 650J Crawler Dozer
Transmission Control Lever (TCL) Remove and Install
1. Turn battery disconnect switch to the OFF position.
T199271A-UN: Transmission Control Lever Remove and Install
LEGEND:
1 – Steer Sensor
2 – Neutral Start Switch
3 – FNR Sensor
4 – Harness to Horn Switch
5 – Harness to Transmission Switch
2. Mark electrical connectors to aid in assembly.
NOTE: Disconnect rotary sensors (1 and 3) and neutral start switch (2).
3. Disconnect harness connectors (4 and 5) to transmission speed control switch and horn button.
…

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John Deere 450H, 550H, 650H Crawler Dozer Operator’s Manual (OMT182515)

“OMT182515 – John Deere 450H, 550H, 650H Crawler Dozer Operator’s Manual.pdf”
200 pages, bookmarked, Searchable, Printable, high quality PDF

Complete Operator’s Manuals for John Deere 450H, 550H, 650H Crawler Dozer. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This John Deere 450H, 550H, 650H Crawler Dozer Operator’s Manual is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

TABLE OF CONTENTS
Safety—Safety Features
Air Conditioning and Cab Heater—If
Equipped ..2-1-8
Windshield Wiper and Washer Controls ..2-1-8
Windshield Washer Reservoir ..2-1-8
Horn Switch ..2-1-9
Auxiliary Power Outlet—If Equipped ..2-1-9
Side Windows—Secondary Exits ..2-1-10
Adjust Non-Suspension Seat..2-1-10
Adjust Suspension Seat—If Equipped..2-1-11
Adjust Armrest ..2-1-11
Seat Belt ..2-1-12
Safety Features ..1-1-1
Safety—General Precautions
Recognize Safety Information ..1-2-1
Follow Safety Instructions..1-2-1
Operate Only If Qualified ..1-2-1
Wear Protective Equipment..1-2-2
Avoid Unauthorized Machine Modifications..1-2-2
Inspect Machine ..1-2-2
Stay Clear of Moving Parts..1-2-2
Avoid High-Pressure Fluids ..1-2-3
Beware of Exhaust Fumes ..1-2-3
Prevent Fires ..1-2-4
Prevent Battery Explosions ..1-2-4
Handle Chemical Products Safely ..1-2-4
Dispose of Waste Properly ..1-2-5
Prepare for Emergencies..1-2-5
Add Cab Guarding For Special Uses ..1-2-5
Operation—Operating The Machine
Inspect Machine Daily Before Starting ..2-2-1
Check Instruments Before Starting
(Earlier Machines) ..2-2-2
Check Instruments Before Starting
(Later Machines) ..2-2-3
Starting the Engine (Earlier Machines)..2-2-4
Starting the Engine (Later Machines) ..2-2-6
Starting Fluid (Cold Weather Start
Aid)—If Equipped ..2-2-8
Using Coolant Heater—If Equipped ..2-2-9
Operating Fuel-Fired Coolant
Heater—If Equipped..2-2-10
Using Booster Batteries—12 Volt System ..2-2-17
Engine Warm-Up ..2-2-17
Cold Weather Warm-Up ..2-2-18
Driving the Machine with Standard
FNR Lever (Earlier Machines)..2-2-18
Transmission Speed Reverse Ratio
Knob—If Equipped ..2-2-19
FNR with Transmission Speed In
Grip—If Equipped..2-2-20
Driving the Machine using FNR with
Transmission Speed In Grip—If
Equipped (Earlier Machines)..2-2-21
Driving the Machine using FNR with
Transmission Speed In Grip—If
Equipped (Later Machines) ..2-2-22
Steering the Machine..2-2-23
Steering using FNR with Transmission
Speed In Grip Lever—If Equipped ..2-2-24
Using Engine Speed Control Lever ..2-2-25
Travel Speed Using FNR Transmission
Speed In the Grip—If Equipped ..2-2-25
Safety—Operating Precautions
Start Only From Operator’s Seat ..1-3-1
Prevent Unintended Machine Movement ..1-3-1
Avoid Worksite Hazards ..1-3-1
Keep Riders Off Machine ..1-3-2
Avoid Backover Accidents ..1-3-2
Avoid Machine Tip Over ..1-3-3
Safety—Maintenance Precautions
Park And Prepare For Service Safely..1-4-1
Service Cooling System Safely ..1-4-1
Remove Paint Before Welding or Heating..1-4-2
Make Welding Repairs Safely ..1-4-2
Drive Metal Pins Safely ..1-4-2
Safety—Safety Signs
Safety Signs ..1-5-1
Operation—Operator’s Station
Instrument Panel with Gauge
Package—If Equipped (Earlier Machines) ..2-1-1
Instrument Panel Functions (Earlier
Machines)..2-1-2
Instrument Panel (Later Machines) ..2-1-3
Instrument Panel Functions (Later Machines)..2-1-4
Transmission Controller Display Window ..2-1-5
Continued on next page
Foot Pedals ..2-2-26
Using Park Lock Lever ..2-2-26
Stopping the Machine..2-2-26
Parking the Machine..2-2-27
Blade Pitch Operation..2-2-28
Operating Blade..2-2-29
Tilting Blade..2-2-29
Angling Blade ..2-2-30
Operating Winch—If Equipped ..2-2-31
Fasten Cable to Winch Drum—4000S Series ..2-2-32
Winch Free Spool Drag Adjustment ..2-2-35
Avoid Track Damage ..2-2-35
Loading Machine on a Trailer ..2-2-36
Releasing the Park Brake to Tow the
Machine..2-2-37 Clean Dust Unloader Valve ..3-4-4
Lubricate Dozer Linkage and Blade Socket ..3-4-4
Check Winch Oil—If Equipped ..3-4-5
Maintenance—After 100 Hours
Change Engine Break-In Oil and Filter..3-5-1
Maintenance—Every 250 Hours
Drain Final Fuel Filter Sediment ..3-6-1
Check Final Drives Oil Level ..3-6-1
Change Engine Oil and Filter (450H,
550H Earlier Machines and All 650H
Machines)..3-6-1
Maintenance—Every 500 Hours
Change Engine Oil and Filter (450H,
550H Later Machines)..3-7-1
Check Air Intake Hose..3-7-1
Replace Final Fuel Filter..3-7-2
Replace Primary Fuel Filter ..3-7-3
Check Coolant Conditioner in Radiator ..3-7-4
Check Battery Electrolyte Level and Terminals ..3-7-5
Replace Winch Oil Filter—If Equipped ..3-7-7
Maintenance—Machine
Diesel Fuel..3-1-1
Low Sulfur Diesel Fuel Conditioner ..3-1-1
Testing Diesel Fuel ..3-1-1
Handling and Storing Diesel Fuel ..3-1-2
Alternative and Synthetic Lubricants ..3-1-2
Diesel Engine Break-In Oil ..3-1-3
Diesel Engine Oil ..3-1-4
Track Rollers, Front Idler and Carrier
Roller Oil ..3-1-4
Transmission and Hydraulic Oil..3-1-5
Final Drive Oil ..3-1-6
Winch Oil ..3-1-7
Grease..3-1-7
Heavy Duty Diesel Engine Coolant ..3-1-8
Maintenance—Every 1000 Hours
Clean Engine Crankcase Ventilation Tube ..3-8-1
Change Final Drives Oil..3-8-1
Replace Air Cleaner Elements ..3-8-2
Replace Dust Unloader Valve..3-8-3
Drain and Refill Winch Oil and Replace
Filter—If Equipped ..3-8-4
Clean or Replace Winch Hydraulic
Breather Filter—If Equipped..3-8-5
Maintenance—Periodic Maintenance
Service Your Machine at Specified Intervals ..3-2-1
Check the Hour Meter Regularly ..3-2-1
Prepare Machine for Maintenance ..3-2-1
Fuel Tank ..3-2-2
Maintenance and Repair Record
Keeping System ..3-2-2
Oilscan Plus ®, Coolscan Plus ®,
Dieselscan and 3-Way Coolant Test Kit ..3-2-3
Service Intervals ..3-2-4
Maintenance—Every 2000 Hours
Adjust Engine Valve Lash (Clearance) ..3-9-1
Change Hydraulic Oil and Filter..3-9-1
Change Transmission Oil and Filter ..3-9-2
Miscellaneous—Machine
Drain the Cooling System..4-1-1
Fill the Cooling System..4-1-2
Clean the Engine Air Precleaner Screen..4-1-2
Replace Engine Vibration Damper ..4-1-2
Do Not Service or Adjust Injection
Nozzles or Injection Pump ..4-1-3
C-Frame Ball / Blade Socket Joint Adjustment ..4-1-3
Cleaning Dusty Primary Element..4-1-4
Precautions for Alternator and Regulator ..4-1-4
Handling, Checking and Servicing
Batteries Carefully..4-1-5
Replacing Batteries ..4-1-6
Removing Batteries ..4-1-7
Fuse Specifications for ROPS Units
(Earlier Machines) ..4-1-8
Maintenance—As Required
Inspect Serpentine Belt ..3-3-1
Check Track Sag ..3-3-2
Adjust Track Sag ..3-3-3
Operating in Mud or Snow..3-3-5
Check Blade Ball and Socket Joint..3-3-5
Maintenance—Every 10 Hours or Daily
Check Coolant Level ..3-4-1
Check Engine Oil Level ..3-4-2
Drain Water Separator Sediment ..3-4-2
Check Hydraulic Oil Level ..3-4-3
Check Transmission Oil Level ..3-4-3
Continued on next page
Fuse Specifications for ROPS Units
(Later Machines) ..4-1-10
Fuse Specifications for Cab Units—If
Equipped (Earlier Machines)..4-1-12
Fuse Specifications for Cab Units—If
Equipped (Later Machines) ..4-1-14
Drain Fuel Tank Sump ..4-1-15
Cleaning Fresh Cab Air Filter—If Equipped ..4-1-16
Cleaning Cab Air Recirculation
Filter—If Equipped ..4-1-16
Check Air Conditioner Refrigerant
Level—If Equipped..4-1-17
Track Sag General Information ..4-1-18
Adding Oil to the Roller..4-1-19
Do Not Service Control Valves and Cylinders ..4-1-19
Adjusting Engine Speed Control Lever
Tension (Earlier Machines)..4-1-19
Checking Neutral Start System ..4-1-20
Keep ROPS Installed Properly ..4-1-20
Checking Track Shoe Cap Screw Torque..4-1-21
Hardware Torque Specifications..4-1-21
Unified Inch Bolt and Screw Torque Values..4-1-22
Metric Bolt and Screw Torque Values..4-1-23 550H Crawler Dozer Dimensions ..4-6-10
550H Crawler Dozer Specifications..4-6-11
550H Crawler Dozer Weights ..4-6-12
550H-LGP Crawler Dozer Dimensions..4-6-13
550H-LGP Crawler Dozer Specifications ..4-6-14
550H-LGP Crawler Dozer Weights..4-6-15
550H and 550H-LGP Crawler Dozer
Drain and Refill Capacities..4-6-15
650H Crawler Dozer Dimensions ..4-6-16
650H Crawler Dozer Specifications..4-6-17
650H Crawler Dozer Weights ..4-6-18
650H-LGP Crawler Dozer Dimensions..4-6-19
650H-LGP Crawler Dozer Specifications ..4-6-20
650H-LGP Crawler Dozer Weights..4-6-21
650H-XLT Crawler Dozer Dimensions..4-6-22
650H-XLT Crawler Dozer Specifications ..4-6-23
650H-XLT Crawler Dozer Weights ..4-6-24
650H, 650H-LGP and 650H-XLT
Crawler Dozer Drain and Refill Capacities ..4-6-24
4000S Winch ..4-6-24
Miscellaneous—Operational Checkout
Operational Checkout..4-2-1
Miscellaneous—Troubleshooting
Troubleshooting Procedure ..4-3-1
Engine ..4-3-2
Electrical System ..4-3-5
Hydraulic System..4-3-7
Hydrostatic Transmission ..4-3-8
Gauges and Indicators ..4-3-9
Transmission Controller Service Codes ..4-3-10
Miscellaneous—Storage
Prepare Machine for Storage ..4-4-1
Avoid Track Damage ..4-4-1
Miscellaneous—Machine Numbers
General..4-5-1
Record Engine Serial Number..4-5-1
Keep Machines Secure ..4-5-2
Keep Proof of Ownership ..4-5-2
Miscellaneous—Specifications
450H Crawler Dozer Dimensions ..4-6-1
450H Crawler Dozer Specifications..4-6-2
450H Crawler Dozer Weights ..4-6-3
450H-LT Crawler Dozer Dimensions ..4-6-4
450H-LT Crawler Dozer Specifications..4-6-5
450H-LT Crawler Dozer Weights..4-6-6
450H-LGP Crawler Dozer Dimensions..4-6-7
450H-LGP Crawler Dozer Specifications ..4-6-8
450H-LGP Crawler Dozer Weights..4-6-9
450H, 450H-LT and 450H-LGP Crawler
Dozer Drain and Refill Capacities ..4-6-9
…

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John Deere 450G, 455G, 550G, 555G, 650G Crawler Operation & Test Technical Manual (TM1403)

TM1403 (EN) – John Deere 450G, 455G, 550G, 555G, 650G Crawler Technical Manual (Operation & Test).pdf
612 pages, bookmarked, Searchable, Printable, high quality PDF

Complete technical Operation & Test Manual with electrical wiring diagrams for John Deere 450G, 455G, 550G, 555G, 650G Crawler. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 450G, 455G, 550G, 555G, 650G Crawler Operation & Test Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

CONTENTS
SECTION 9000—General Information
Group 01—Safety Information
Group 02—General Specifications
Group 03—Torque Values
Group 04—Fuels and Lubricants
9005
SECTION 9005—Operational Checkout Procedure
Group 10—Operational Checkout Procedure
SECTION 9010—Engine
Group 05—Theory of Operation
Group 10—System Operational Checks
Group 15—System Diagnostic Information
Group 20—Adjustments
Group 25—Tests
9010
9015
SECTION 9015—Electrical System
Group 05—System Information
Group 10—System Diagrams
Group 15—Sub-System Diagnostics
Group 20—References
9020
SECTION 9020—Power Train
Group 05—Theory of Operation
Group 10—System Operational Checks
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
9025
SECTION 9025—Hydraulic System
Group 05—Theory of Operation
Group 10—System Operational Checks
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
…

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John Deere 450G, 455G, 550G, 555G, 650G Crawler Repair Technical Manual (TM1404)
Complete Repair Technical Manual for John Deere 450G, 455G, 550G, 555G, 650G Crawler. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 450G, 455G, 550G, 555G, 650G Crawler Repair Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

TM1404 (EN) – John Deere 450G, 455G, 550G, 555G, 650G Crawler Technical Manual (Repair)
626 pages, bookmarked, Searchable, Printable, high quality PDF

EXCERPT:
CONTENTS
Section 00—General Information
Group 1673—Lighting System
Group 1674—Wiring Harness and Switches
Group 1676—Instruments and Indicators
Group 1677—Motors and Actuators
0001—Safety Information
0002—General Specifications
0003—Torque Values
0004—Fuels and Lubricants
Section 17—Frames, Chassis, or Supporting Structure
Section 01—Tracks
Group 0130—Track System
Group 0199—Dealer Fabricated Tools
Group 1740—Frame Installation
Group 1749—Chassis Weights
Group 1799—Dealer Fabricated Tools
Section 02—Axles and Suspension Systems
Section 18—Operator’s Station
Group 0250—Axle Shaft, Bearings, and Reduction Gears
Group 0260—Hydraulic System
Group 0299—Dealer Fabricated Tools
Group 1800—Removal and Installation
Group 1821—Seat and Seat Belt
Section 19—Sheet Metal and Styling
Section 03—Transmission
Group 1910—Hood and Engine Enclosure
Group 1913—Miscellaneous Guards
Group 1921—Grille and Grille Housing
Group 1927—Fenders
Group 0315—Control Linkage
Group 0325—Input Drive Shafts and U­Joints
Group 0350—Gears, Shafts, Bearings and Clutch
Group 0360—Hydraulic System
Group 0399—Dealer Fabricated Tools
Section 20—Safety, Convenience and Miscellaneous
Section 04—Engine
Group 2004—Horn and Warning Devices
Group 0400—Removal and Installation
Section 21—Main Hydraulic System
Section 05—Engine Auxiliary Systems
Group 2160—Hydraulic System
Group 0505—Cold Weather Starting Aid
Group 0510—Cooling System
Group 0515—Speed Controls and Fuel Shut­Off Linkage
Group 0520—Intake System
Group 0560—External Fuel Supply System
Section 31—Loader
Section 06—Torque Converter
3102—Bucket
3115—Controls Linkage
3140—Frames
3160—Hydraulics
Section 32—Bulldozer
Group 0600—Removal and Installation
Group 0651—Turbine, Gears and Shaft
Section 07—Dampener Drive
3201—Blades
3215—Controls Linkage
3240—Frames
3260—Hydraulic System
Group 0700—Removal and Installation
Section 33—Backhoe
Section 09—Steering Systems
Group 0920—Power Steering Linkage
Group 0960—Hydraulic System
Section 16—Electrical System
3300—Removal and Installation
3302—Buckets
3315—Controls Linkage
3340—Frames
3360—Hydraulic System
Group 1671—Batteries, Support and Cables
Group 1672—Alternator, Regulator, and Charging System Wiring
…

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John Deere 450G, 455G, 550G, 555G, 650G Torque Converter & Direct Drive Crawler Operator’s Manual (OMT163974)

“OMT163974 A8 (EN) – John Deere 450G, 455G, 550G, 555G, 650G Torque Converter & Direct Drive Crawler Operator’s Manual.pdf”
330 pages, bookmarked, Searchable, Printable, high quality PDF

Complete Operator’s Manuals for John Deere 450G, 455G, 550G, 555G, 650G Torque Converter & Direct Drive Crawler. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 450G, 455G, 550G, 555G, 650G Torque Converter & Direct Drive Crawler Operator’s Manual is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

TEXT SAMPLE:
Maintenance—As Required
CHECK AND ADJUST BELT TENSION
(S.N. —840460)
1. A force of 111 N (25 lb) on a new belt halfway between pulleys should deflect belt 8 mm (5/16 in.). A force of 111 N (25 lb) on a used belt halfway between pulleys should deflect belt 11 mm (7/16 in.).
2. If belt deflection is not within specifications, loosen alternator mounting cap screws.
3. Apply force to FRONT alternator housing only (near the belt) until tension is correct.
T6030AT1–UN–18OCT88
4. Tighten cap screws.
A—Alternator Pulley
B—Fan Pulley
C—Crankshaft Pulley
D—Straight Edge
E—Belt Deflection Gauge