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Mitsubishi Space Runner, Space Wagon 1991-2003 Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for 1991-2003 Mitsubishi Space Runner, Space Wagon. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This 1991-2003 Mitsubishi Space Runner, Space Wagon service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

’91-’96 Space Runner, Space Wagon.pdf
’91-’97 (Space Runner, Space Wagon)
’99 Space Runner, Space Wagon
’99-’03 Space Runner, Space Wagon

EXCERPT:
GDI <4G6> – Fuel Pump (High Pressure)
REMOVAL SERVICE POINTS
FLANGE REMOVAL
If the fuel pressure sensor is reused, make mating marks on the sensor and the flange.
Note
The flange secures sealing performance of fuel pressure sensor and installation rigidity by bending to deform the shape at installation. Therefore, make mating marks to install the flange with the right phase and side. In addition, If the fuel pressure sensor is replaced with a new one, replace it together with the flange as a set.
INSTALLATION SERVICE POINTS
PUMP CAMSHAFT CASE ASSEMBLY
INSTALLATION
1. Set the No.1 cylinder to the compression top dead centre position.
2. Align the mating mark on the housing of the pump camshaft case assembly with the mating mark on the coupling, and then install the pump camshaft case assembly to the engine.
Caution
Take care not to drop the 0-ring .

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Mitsubishi Sigma 1989-1997 Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Mitsubishi Sigma 1989-1997. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Mitsubishi Sigma 1989-1997 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

EXCERPT:
BASIC BRAKE SYSTEM – On-vehicle Service

STOP LAMP SWITCH CHECK
Connect a circuit tester to stop lamp switch terminals “a” and “b” and check whether or not there is continuity when the plunger of the stop lamp switch is pushed in and when it is released.
The stop lamp switch is in good condition if there is no continuity when the plunger is pushed in to a depth of within 4 mm from the outer case edge surface, and if there is continuity when it is released.
BRAKE BOOSTER OPERATING TEST
For simple checking of the brake booster operation, carry out the following tests:
1. Run the engine for one or two minutes, and then turn the engine off.
If the pedal depresses fully the first time but gradually becomes higher when depressed succeeding times, the booster is operating properly. If the pedal height remains unchanged, the booster is defective.
2. With the engine stopped, step on the brake pedal several times.
Then step on the brake pedal and start the engine.
If the pedal moves downward slightly, the booster is in good condition. If there is no change, the booster is defective.
3. With the engine running, step on the brake pedal and then stop the engine.
Hold the pedal depressed for 30 seconds. If the pedal height does not change, the booster is in good condition.
If the pedal rises, the booster is defective.
Brake booster performance is satisfactory if it passes all three operating tests.
If the brake booster does not pass all three tests, there may be a fault in the check valve, vacuum hose or in the booster itself.

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Mitsubishi Raider 2005-2009 Workshop Repair & Service Manual


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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Mitsubishi Raider 2005-2009. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Mitsubishi Raider 2005-2009 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
2009 Mitsubishi Raider LS
2009 ENGINE Service Information – 3.7L – Raider
ENGINE – REMOVAL
Fig. 2: Identifying A/C Compressor
1. Release fuel rail pressure. Refer to STANDARD PROCEDURE . Disconnect the fuel supply quick connect fitting at the fuel rail. Refer to STANDARD PROCEDURE .
2. Disconnect the battery negative cable.
3. Remove air cleaner assembly.
4. Remove fan shroud with viscous fan assembly.
5. Remove drive belt.
6. Remove A/C compressor (2) and secure away from engine.
7. Remove generator (3) and secure away from engine.
8. Remove power steering pump with lines attached and secure away from engine.
9. Drain cooling system.
10. Disconnect the heater hoses from the engine.
11. Disconnect heater hoses from heater core and remove hose assembly.
12. Disconnect throttle and speed control cables.
13. Remove upper radiator hose from engine.
14. Remove lower radiator hose from engine.
15. Remove radiator/cooling module assembly.
16. Disconnect the engine to body ground straps at the left side of cowl.
17. Disconnect the engine wiring harness at the following points:
 Intake air temperature (IAT) sensor (4)
NOTE: Do NOT remove the phenolic pulley from the P/S pump. It is not required for P/S pump removal.
 Fuel Injectors
 Throttle Position (TPS) Switch (2)
 Idle Air Control (IAC) Motor (3)
 Engine Oil Pressure Switch
 Engine Coolant Temperature (ECT) Sensor
 Manifold Absolute Pressure MAP) Sensor
 Camshaft Position (CMP) Sensor
 Coil Over Plugs
 Crankshaft Position Sensor
18. Remove coil over plugs.
19. Remove fuel rail and secure away from engine.
Fig. 3: Identifying Removal & Installation Sequence Of Intake Manifold Retaining Bolts
NOTE: It is not necessary to release the quick connect fitting from the fuel supply line for engine removal.
20. Remove the PCV hose.
21. Remove the breather hoses.
22. Remove the vacuum hose for the power brake booster.
23. Disconnect knock sensors.
24. Remove engine oil dipstick tube.
25. Remove intake manifold.
26. Install engine lifting fixture, special tool # 8247, using original fasteners from the removed intake manifold, and fuel rail. Torque to factory specifications.

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Mitsubishi Pajero/Montero, Montero Sport/Pajero Sport 2006-2017 Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for 2006-2017 Mitsubishi Pajero/Montero, Montero Sport/Pajero Sport. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This 2006-2017 Mitsubishi Pajero/Montero, Montero Sport/Pajero Sport service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail.

’06 Montero
’07 Pajero (MUT-III)
’08 Pajero (MUT-III)
’09 Pajero (MUT-III)
’09 Pajero Sport (MUT-III)
’10 Pajero (MUT-III)
’10 Pajero Sport (MUT-III)
’11 Pajero (MUT-III)
’11 Pajero Sport (MUT-III)
’12 Pajero (MUT-III)
’13 Pajero (MUT-III)
’14 Pajero Sport (MUT-III)
’15 Pajero (MUT-III)
’16 Pajero (MUT-III)

EXCERPT:
MITSUBISHI MONTERO 2006 SERVICE MANUAL
GROUP INDEX
General . . . 00
Engine . . . 11
Engine Lubrication . . . 12
Fuel . . . 13
Engine Cooling . . . 14
Intake and Exhaust . . . 15
Engine Electrical. . . 16
Engine and Emission Control . . . 17
Automatic Transmission . . . 23
Propeller Shaft . . . 25
Front Axle . . . 26
Rear Axle . . . 27
Wheel and Tire . . . 31
Power Plant Mount . . . 32
Front Suspension . . . 33
Rear Suspension . . . 34
Alphabetical Index . . . INDEX

REMOVAL SERVICE POINTS
< > DRIVE BELT AUTO TENSIONER REMOVAL
The following operations will be needed due to the introduction of the serpentine drive system with the drive belt auto tensioner.
1.Insert a 12.7 mm (1/2 inch) breaker bar into the square hole on the drive belt auto tensioner, and rotate it clockwise until the tensioner touches the stopper.
2.Align hole B with hole A, and insert a 5.0 mm (0.20 inch) Allen wrench to hold the tensioner. Then loosen the drive belt, and then remove the drive belt auto tensioner.
< > POWER STEERING OIL PUMP ASSEMBLY / A/C COMPRESSOR ASSEMBLY REMOVAL
1.Do not disconnect the hoses to remove the pump and compressor.
2.Support the removed pump and compressor with a wire, etc. so that they will not get in the way while working.
< > CRANKSHAFT PULLEY REMOVAL
Use special tools MB991800 and MB991802 to remove the crankshaft pulley from the crankshaft.

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Mitsubishi Pajero/Montero, Pajero/Montero Sport 1982-2006 Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Mitsubishi Pajero/Montero, Pajero/Montero Sport 1982-2006. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Mitsubishi Pajero/Montero, Pajero/Montero Sport 1982-2006 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

3.8 GB PDF, 10,000+ pages, bookmarked, Searchable, Printable, high quality PDF
’91-’02 Pajero_Montero (EN-DE-ES-FR)
’04 Montero, Montero Sport
’91-’03 Pajero
’91-’99 Pajero
’01-’03 Pajero_Montero (EN-DE-ES-FR)
’92-’95 Montero.pdf
’00-’03 Pajero Pinin.zip
’99-’02 Pajero Sport.zip
’92 Montero.pdf
’03 NP Pajero
’97-’99 Montero Sport.pdf
’01 Pajero (EN-DE-ES-FR)
’01-’02 Pajero
’01-’03 Pajero
’01-’03 Pajero_Montero
’03 Montero
’06 Montero
’93 Montero
’98 Montero
’98 Pajero Sport
’99 Pajero Sport
’99-’01 Pajero Sport

EXCERPT:
GROUP INDEX
General . . . 00
Engine . . . 11
Engine Lubrication . . . 12
Fuel . . . 13
Engine Cooling . . . 14
Intake and Exhaust . . . 15
Engine Electrical. . . 16
Engine and Emission Control . . . 17
Automatic Transmission . . . 23
Propeller Shaft . . . 25
Front Axle . . . 26
Rear Axle . . . 27
Wheel and Tire . . . 31
Power Plant Mount . . . 32
Front Suspension . . . 33
Rear Suspension . . . 34
Alphabetical Index . . . Index

FUEL TANK ROLLOVER VALVE ASSEMBLY CHECK
1. Shake the fuel tank rollover valve assembly up and down to check if the float inside the fuel tank rollover valve assembly is not seized. If seized, replace the fuel tank rollover valve assembly.
2. Obtain a container, which is full of water.
3. Invert the fuel tank rollover valve assembly, and submerge it slowly in the water while placing your fingers over the nozzle.
4. Check that no more air bubbles appears from the fuel tank rollover valve assembly, and withdraw it slowly.
5. Open the fuel tank rollover valve assembly nozzle. If no water flows out from the nozzle aperture, the valve is normal. If water flows out, the float or spring inside the fuel tank rollover valve is defective. Replace the fuel tank rollover valve assembly.

MAKE: Mitsubishi
YEAR: 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
MODEL: Pick-ups, Montero, Pajero

Complete coverage for your Mitsubishi Pick-ups & Montero for 1983 thru 1996 covering 2WD & 4WD models with gasoline engines Pick-ups (1983 thru 1996) Montero (1983 thru 1993):

–Routine Maintenance
–Tune-up procedures
–Engine repair
–Cooling and heating
–Air Conditioning
–Fuel and exhaust
–Emissions control
–Ignition
–Brakes
–Suspension and steering
–Electrical systems
–Wiring diagrams

’84.altenate.pdf
’83.pdf
’83-’96 Pick-ups, Montero.pdf
’84.pdf
’87
’89
’91

EXCERPT:
Tests With Codes.pdf
L-Wiring Diagrams.pdf
Electrical Component Locator.pdf
Cruise Control System.pdf
Engine Overhaul Procedures.pdf
Waveforms Injector Pattern Tutorial.pdf
3.0L V6.pdf
Transfer Case.pdf
AC Compressor Servicing.pdf
Vacuum Diagrams.pdf
Symptom Check List.pdf
Emission Control Visual Inspection Guidelines.pdf
Wiring Diagrams.pdf
Steering Column Switches.pdf
AC Heater System Manual.pdf
Alternator And Regulator.pdf
Maintenance Info.pdf
System Wiring Diagrams.pdf
Drive Axle Rear Non Integral.pdf
Heater System.pdf
Transmission Servicing At.pdf
Engine Cooling Fan.pdf
Remove Install Overhaul.pdf
Brake System.pdf
Scheduled Services.pdf
Instrument Panel.pdf
Specifications.pdf
Starter.pdf
System Component Tests.pdf
Basic Testing.pdf
Maintenance Reminder Light Reset Procedures.pdf
Engine Systems Uniform Inspection Guidelines.pdf
Engine Vin Id.pdf
Service Indicator and Warning Lights.pdf
Drive Axle Front.pdf
Suspension Front 4Wd.pdf
Trouble Shooting.pdf
Wiring Diagram Symbols.pdf
Adjustments.pdf
Locking Hubs.pdf
Wheel Alignment Theory Operation.pdf
Drive Belt Routing.pdf
Suspension Uniform Inspection Guidelines.pdf
Electrical System Uniform Inspection Guidelines.pdf
Transmission Servicing Mt.pdf
How To Use System Wiring Diagrams.pdf
Wheel Alignment Specifications and Procedrues.pdf
Defogger Rear Window.pdf
Drivetrian Systems Uniform Inspection Guidelines.pdf
AC Heater System Uniform Inspection Guidelines.pdf
Wiper Washer System.pdf
Jacking and Hoisting.pdf
Brake System Uniform Inspection Guidelines.pdf
Gear Tooth Contact Patterns.pdf
AC Compressor Oil Checking.pdf
General Cooling System Servicing.pdf
Electrostatic Discharge Warning.pdf
Fuses and Circuit Breakers.pdf
Exhaust System Uniform Inspection Guidelines.pdf
Theory Operation.pdf
Riding Height Adjustment.pdf
Metric Conversions.pdf
AC System Precautions.pdf
Transmission Removal and Installation At.pdf
Tests Without Codes.pdf
Sensor Range Charts.pdf
Egr Function Testsing.pdf
Emission Application.pdf
Interference Verification Check For Ohc Engine.pdf
Anti Lock Bake Safety Precautions.pdf
Front Seat Belts.pdf
Trailer Hitch Weld Can Break.pdf
Computer Relearn Procedures.pdf
Front Safety Belt Buckle Release Button Can Break.pdf
Cooling System Specifications.pdf
Pre Alignment Checks.pdf

VALVE STEM OIL SEALS
Valve stem oil seals must be installed on valve stem. See Fig. 2. Seals are needed due to pressure differential at the ends of valve guides. Atmospheric pressure above intake guide, combined with manifold vacuum below guide, causes oil to be drawn into the cylinder.
Exhaust guides also have pressure differential created by exhaust gas flowing past the guide, creating a low pressure area. This low pressure area draws oil into the exhaust system.
Replacement (On Vehicle)
Mark rocker arm or overhead cam components for location.
Remove rocker arm components or overhead cam components. Components must be installed in original location. Remove spark plugs. Valve stem oil seals may be replaced by holding valves against seats using air pressure.
Air pressure must be installed in cylinder using an adapter for spark plug hole. An adapter can be constructed by welding air hose connection to spark plug body with porcelain removed.
Install adapter in spark plug hole. Apply a minimum of 140 psi (9.8 kg/cm ) to adapter. Air pressure should hold valve closed. If air pressure does not hold valve closed, check for damaged or bent valve. Cylinder head must be removed for service.