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Komatsu Dump Truck HM300 Factory Service & Shop Manual

Pages from SEN06511-05 – Articulated Dump Truck HM300-5 Shop Manual

MKMTSHM300OPES.PDF
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for Komatsu Dump Truck HM300-1, HM300-1L, HM300-2, HM300-2R, HM300-3, HM300-5 . It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu Dump Truck HM300-1, HM300-1L, HM300-2, HM300-2R, HM300-3, HM300-5 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST (1.4 GB PDF):

CEAM015401 – Articulated Dump Truck HM300-1L Operation & Maintenance Manual.pdf
CEAM017504 – Articulated Dump Truck HM300-2 Operation & Maintenance Manual.pdf
CEBM007700 – Articulated Dump Truck HM300-2 Operation & Maintenance Manual.pdf
CEBM015200 – Articulated Dump Truck HM300-1L Shop Manual.pdf
EEAM022402 – Articulated Dump Truck HM300-1 Operation & Maintenance Manual.pdf
EEAM024700 – Articulated Dump Truck HM300-2 Operation & Maintenance Manual.pdf
EEAM027303 – Articulated Dump Truck HM300-2 Operation & Maintenance Manual.pdf
EEAM030700 – Articulated Dump Truck HM300-2 Operation & Maintenance Manual.pdf
EENAM03082 – Articulated Dump Truck HM300-3 Operation & Maintenance Manual.pdf
EENAM03312 – Articulated Dump Truck HM300-3 Operation & Maintenance Manual.pdf
EENAM03372 – Articulated Dump Truck HM300-5 Operation & Maintenance Manual.pdf
EENAM03491 – Articulated Dump Truck HM300-5 Operation & Maintenance Manual.pdf
EPAM022402 – Camião Basculante Articulado HM300-1 Manual de Operação e Manutenção.pdf
EPAM024700 – Camião Basculante Articulado HM300-2 Manual de Operação e Manutenção.pdf
EPAM027303 – Camião Basculante Articulado HM300-2 Manual de Operação e Manutenção.pdf
EPTAM03490 – Camião Basculante Articulado HM300-5 Manual de Operação e Manutenção.pdf
GEN00017-00 – Articulated Dump Truck HM300-1 Field Assembly Instruction.pdf
GEN00037-03 – Articulated Dump Truck HM300-2 Field Assembly Manual.pdf
GEN00091-00 – Articulated Dump Truck HM300-2R Field Assembly Instruction.pdf
GEN00111-03 – Articulated Dump Truck HM300-3 Field Assembly Instruction.pdf
GEN00131-00 – Articulated Dump Truck HM300-5 Field Assembly Instruction.pdf
PEN00044-11 – Articulated Dump Truck HM300-1 Operation & Maintenance Manual.pdf
PEN00101-04 – Articulated Dump Truck GALEO HM300-2 Operation & Maintenance Manual.pdf
PEN00193-09 – Articulated Dump Truck HM300-2R Operation & Maintenance Manual.pdf
PEN00231-06 – Articulated Dump Truck HM300-2 Operation & Maintenance Manual.pdf
PEN00239-00 – Articulated Dump Truck GALEO HM300-1 Operation & Maintenance Manual.pdf
PEN00372-01 – Articulated Dump Truck HM300-2 Operation & Maintenance Manual.pdf
PEN00470-11 – Articulated Dump Truck HM300-2R Operation & Maintenance Manual.pdf
PEN00474-11 – Articulated Dump Truck HM300-2 Operation & Maintenance Manual.pdf
PEN00554-03 – Articulated Dump Truck HM300-3 Operation & Maintenance Manual.pdf
PEN00661-04 – Articulated Dump Truck HM300-3 Operation & Maintenance Manual.pdf
PEN00833-01 – Articulated Dump Truck HM300-3 Operation & Maintenance Manual.pdf
SEBM024805 – Dump Truck HM300-1 Shop Manual.pdf
SEBM024815 – Articulated Dump Truck HM300-1 Shop Manual.pdf
SEN00237-04 – Dump Truck GALEO HM300-2 Shop Manual.pdf
SEN00237-14 – Articulated Dump Truck HM300-2 Shop Manual.pdf
SEN02269-06 – Articulated Dump Truck HM300-2R Shop Manual.pdf
SEN05629-04 – Articulated Dump Truck HM300-3 Shop Manual.pdf
SEN05629-05 – Articulated Dump Truck HM300-3 Shop Manual.pdf
SEN06511-05 – Articulated Dump Truck HM300-5 Shop Manual.pdf
TEN00044-10 – Articulated Dump Truck HM300-1 Operation & Maintenance Manual.pdf
TEN00112-04 – Articulated Dump Truck GALEO HM300-2 Operation & Maintenance Manual.pdf
TEN00228-06 – Articulated Dump Truck HM300-2 Operation & Maintenance Manual.pdf
TEN00238-00 – Articulated Dump Truck GALEO HM300-1 Operation & Maintenance Manual.pdf
TEN00344-01 – Articulated Dump Truck HM300-2 Operation & Maintenance Manual.pdf
TEN00442-07 – Articulated Dump Truck HM300-2 Operation & Maintenance Manual.pdf
TEN00442-11 – Articulated Dump Truck HM300-2 Operation & Maintenance Manual.pdf
TEN00517-03 – Articulated Dump Truck HM300-3 Operation & Maintenance Manual.pdf
TEN00631-01 – Articulated Dump Truck HM300-3 Operation & Maintenance Manual.pdf
TEN00662-01 – Articulated Dump Truck HM300-5 Operation & Maintenance Manual.pdf
TEN00745-02 – Articulated Dump Truck HM300-5 Operation & Maintenance Manual.pdf
TEN00747-01 – Articulated Dump Truck HM300-3 Operation & Maintenance Manual.pdf

EXCERPT:
50 Disassembly and assembly
Installation
Preparation
1. Using a knife and scraper [5], remove the remaining adhesive and both-sided adhesive tape from the metal sheets (glass sticking surfaces) of the operator’s cab.
Remove the adhesive and both-sided adhesive tape to a degree that they will not affect adhesion of the new adhesive. Take care
not to scratch the painted surfaces. (If the painted surfaces are scratched, adhesion will be lowered.)
(The following figure shows the operator’s cab of a wheel loader.)
2. Remove oil, dust, dirt, etc. from the sticking surfaces of cab (8) and window glass (9) with white gasoline.
If the sticking surfaces are not cleaned well, the glass may not be stuck perfectly.
Clean the all black part on the back side of the window glass.
After cleaning the sticking surfaces, leave them in air for at least 5 minutes to dry. (The following figure shows the operator’s cab of a wheel loader.)

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Komatsu Articulated Dump Truck HM250 Factory Service & Shop Manual

Pages from SEN04733-02 – Articulated Dump Truck HM250-2 Shop Manual

MKMTSHM250OPES.PDF
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for Komatsu Articulated Dump Truck HM250-2. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu Articulated Dump Truck HM250-2 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
EEAM027602 – Articulated Dump Truck HM250-2 Operation & Maintenance Manual.pdf
EPAM027602 – Camião Basculante Articulado HM350-2 Manual de Operação e Manutenção.pdf
GEN00094-00 – Articulated Dump Truck HM250-2 Field Assembly Manual.pdf
PEN00334-01 – Articulated Dump Truck HM250-2 Operation & Maintenance Manual.pdf
PEN00371-01 – Articulated Dump Truck HM250-2 Operation & Maintenance Manual.pdf
PEN00472-07 – Articulated Dump Truck HM250-2 Operation & Maintenance Manual.pdf
SEN04733-02 – Articulated Dump Truck HM250-2 Shop Manual.pdf
SEN04733-07 – Articulated Dump Truck HM250-2 Shop Manual.pdf
TEN00321-01 – Articulated Dump Truck HM250-2 Operation & Maintenance Manual.pdf
TEN00343-01 – Articulated Dump Truck HM250-2 Operation & Maintenance Manual.pdf
TEN00441-07 – Articulated Dump Truck HM250-2 Operation & Maintenance Manual.pdf

EXCERPT:
500 Hydraulic system
Removal and installation of hoist valve assembly
Removal and installation of hoist valve assembly
Removal
Disconnect the cable from the negative (ñ) terminal of the battery.
Check that the body is lowered completely.
Loosen the hydraulic oil filler cap to release the internal pressure of the hydraulic tank.
1. Drain hydraulic oil. Hydraulic tank: 120l
2. Remove left fender – inner cover assembly (1). Left fender – inner cover assembly: 85 kg
3. Tilt up the cab. For detail, see “How to tilt up cab”.
4. Remove the following to slide the bracket (12) of EPC valve (2).
5. Remove bracket (12). Disconnect clamp of the hose (H) on the back of the bracket.
6. Disconnect the following piping from the hoist valve (13).
Disconnect the tube coupling.
Do not separate the tube assembly (15) because of the orifice in A portion.

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Komatsu Dump Truck HD1500 Factory Service & Shop Manual

Pages from CEBM021004 – Dump Truck HD1500-7 Shop Manual

MKMTSHD1500OPES.PDF
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for Komatsu Dump Truck HD1500-5, HD1500-7. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu Dump Truck HD1500-5, HD1500-7 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST (500 MB PDF):
CEAM006100 – Dump Truck HD1500-5 Operation & Maintenance Manual.pdf
CEAM010703 – Dump Truck HD1500-5 Operation & Maintenance Manual.pdf
CEAM012803 – Dump Truck HD1500-5 Operation & Maintenance Manual.pdf
CEAM013603 – Dump Truck HD1500-5 Operation & Maintenance Manual.pdf
CEAM014503 – Dump Truck HD1500-5 Operation & Maintenance Manual.pdf
CEAM015705 – Dump Truck HD1500-7 Operation & Maintenance Manual.pdf
CEAM019207 – Dump Truck HD1500-7 Operation & Maintenance Manual.pdf
CEAM020605 – Dump Truck HD1500-7 Operation & Maintenance Manual.pdf
CEAM021704 – Dump Truck HD1500-7 Operation & Maintenance Manual.pdf
CEAM023003 – Dump Truck HD1500-7 Operation & Maintenance Manual.pdf
CEAW003001 – Dump Truck HD1500-5 Field Assembly Manual.pdf
CEAW004902 – Dump Truck HD1500-7 Field Assembly Manual.pdf
CEAW004903 – Dump Truck HD1500-7 Field Assembly Manual.pdf
CEBM006204 – Dump Truck HD1500-5 Shop Manual.pdf
CEBM010701 – Dump Truck HD1500-5 Shop Manual.pdf
CEBM012601 – Dump Truck HD1500-5 Shop Manual.pdf
CEBM013401 – Dump Truck HD1500-5 Shop Manual.pdf
CEBM014402 – Dump Truck HD1500-5 Shop Manual.pdf
CEBM016105 – Dump Truck HD1500-7 Shop Manual.pdf
CEBM019905 – Dump Truck HD1500-7 Shop Manual.pdf
CEBM021004 – Dump Truck HD1500-7 Shop Manual.pdf
CEBM022303 – Dump Truck HD1500-7 Shop Manual.pdf

EXCERPT:
TABLE OF CONTENTS
SUBJECT . . . . .SECTION
GENERAL INFORMATION . . . . . A
STRUCTURES . . . . . B
ENGINE. . . . . C
ELECTRICAL SYSTEM. . . . . D
TRANSMISSION AND TORQUE CONVERTER. . . . . F
DRIVE AXLE, SPINDLES AND WHEELS. . . . . G
SUSPENSIONS. . . . . H
BRAKE SYSTEM . . . . . J
HYDRAULIC SYSTEM . . . . . L
OPTIONS AND SPECIAL TOOLS . . . . . M
OPERATOR CAB . . . . . N
LUBRICATION AND SERVICE . . . . . P
SYSTEM SCHEMATICS . . . . . R

HYDRAULIC SYSTEM FILTERS
HIGH PRESSURE FILTER
A high pressure filter assembly filters the oil supply from the steering/brake pump before it enters the bleed-down manifold valve. The filter is located on the left frame rail, forward of the hydraulic tank. Refer to Section P, Lubrication and Service, for the recommended filter element replacement interval. Earlier replacement may be required if the maintenance caution lamp turns on. Refer to
Removal

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Komatsu Dump Truck HD325, HD405, HD465, HD605, HD785, HD985 Factory Service & Shop Manual

Komatsu HD325-405-465-605-785-985

MKMTSHD325OPES
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for Komatsu Dump Truck HD325-5, HD325-6, HD325-7, HD325-7R, HD405-6, HD405-7, HD405-7R, HD465-2, HD465-3, HD465-5, HD465-7, HD465-7E0, HD605-5, HD605-7, HD605-7E0, HD785-3, HD785-5, HD785-5LC, HD785-7, HD985-3, HD985-5. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

These Komatsu Dump Truck HD325-5, HD325-6, HD325-7, HD325-7R, HD405-6, HD405-7, HD405-7R, HD465-2, HD465-3, HD465-5, HD465-7, HD465-7E0, HD605-5, HD605-7, HD605-7E0, HD785-3, HD785-5, HD785-5LC, HD785-7, HD985-3, HD985-5 service & repair manuals (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) are divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST (2.38 GB PDF):
CEAM006003 – Dump Truck HD785-5LC Operation & Maintenance Manual.pdf
CEAM014100 – Dump Truck HD785-5LC Operation & Maintenance Manual.pdf
CEAM018608 – Dump Truck HD785-7 Operation & Maintenance Manual.pdf
CEAW004806 – Dump Truck HD785-7 Field Assembly Manual.pdf
CEBM006103 – Dump Truck HD785-5LC Shop Manual.pdf
CEBM013801 – Dump Truck HD785-5LC Shop Manual.pdf
CEBM019012 – Dump Truck HD785-7 Shop Manual.pdf
EEAM029201 – Dump Truck HD325-7, HD405-7 Operation & Maintenance Manual.pdf
EPAM025104 – Camião Basculante HD325-7, HD405-7 Manual de Operação e Manutenção (PT).pdf
GEN00010-01 – Dump Truck HD465-7, HD605-7 Field Assembly Instruction.pdf
GEN00020-00 – Dump Truck HD325-6, HD405-6 Field Assembly Manual.pdf
GEN00026-00 – Dump Truck HD465-5, HD605-5 Field Assembly Instruction.pdf
GEN00027-03 – Dump Truck HD785-5 Field Assembly Instruction.pdf
GEN00045-05 – Dump Truck HD325-7, HD405-7 Field Assembly Manual.pdf
GEN00046-04 – Dump Truck HD465-7E0, HD605-7E0 Field Assembly Instruction.pdf
GEN00058-08 – Dump Truck HD785-7 Field Assembly Instruction.pdf
GEN00084-00 – Dump Truck GALEO HD325-7R, HD405-7R Field Assembly Instruction.pdf
GEN00119-01 – Dump Truck HD785-7 Field Assembly Instruction.pdf
SEAM566D01 – Dump Truck HD320-3, HD325-3 Operation & Maintenance Manual.pdf
SEAM0569S300 – Dump Truck HD465-3 Operation & Maintenance Manual.pdf
SEAM0569S301 – Dump Truck HD465-3 Operation & Maintenance Manual.pdf
SEAM0569S303 – Dump Truck HD465-3 Operation & Maintenance Manual.pdf
SEAM000802 – Dump Truck HD325-6 Operation & Maintenance Manual.pdf
SEAM000803 – Dump Truck HD325-6 Operation & Maintenance Manual.pdf
SEAM000805 – Dump Truck HD325-6 Operation & Maintenance Manual.pdf
SEAM000806 – Dump Truck HD325-6 Operation & Maintenance Manual.pdf
SEAM000807 – Dump Truck HD325-6 Operation & Maintenance Manual.pdf
SEAM000808 – Dump Truck HD325-6Operation & Maintenance Manual.pdf
SEAM000817T – Dump Truck HD325-6, HD405-6 Operation & Maintenance Manual.pdf
SEAM000819T – Dump Truck HD325-6, HD405-6 Operation & Maintenance Manual.pdf
SEAM003601 – Dump Truck HD785-3 Operation & Maintenance Manual.pdf
SEAM020406T – Dump Truck HD785-5 Operation & Maintenance Manual.pdf
SEAM05610302 – Dump Truck HD785-3 Operation & Maintenance Manual.pdf
SEAM05660501 – Dump Truck HD325-5 Operation & Maintenance Manual.pdf
SEAM05660505 – Dump Truck HD325-5 Operation & Maintenance Manual.pdf
SEAM05690500 – Dump Truck HD465-5 Operation & Maintenance Manual.pdf
SEAM05690508 – Dump Truck HD465-5, HD605-5 Operation & Maintenance Manual.pdf
SEAM05690513T – Dump Truck HD465-5, HD605-5 Operation & Maintenance Manual.pdf
SEAMW00500 – Dump Truck HD325-6 Operation & Maintenance Manual.pdf
SEBM0569C02 – Mechanical Truck HD465-2 Shop Manual.pdf
SEBM0569S308 – Dump Truck HD465-3 Shop Manual.pdf
SEBM000704 – Dump Truck HD325-6, HD405-6 Shop Manual.pdf
SEBM013917 – Dump Truck HD785-5, HD985-5 Shop Manual.pdf
SEBM015115 – Dump Truck HD325-6, HD405-6 Shop Manual.pdf
SEBM015209 – Dump Truck HD465-5, HD605-5 Shop Manual.pdf
SEBM027616 – Dump Truck HD465-7, HD605-7 Shop Manual.pdf
SEBM05610311 – Dump Truck HD785-3, HD985-3 Shop Manual.pdf
SEBM05660510 – Dump Truck HD325-5 Shop Manual.pdf
SEBM05690507 – Dump Truck HD465-5 Shop Manual.pdf
SEBMW00401 – Dump Truck HD325-6, HD405-6, HD465-5, HD605-5, HD785-5 Shop Manual.pdf
SEN00486-13 – Dump Truck HD325-7, HD405-7 Shop Manual.pdf
SEN00486-14 – Dump Truck HD325-7, HD405-7 Shop Manual.pdf
SEN01081-18 – Dump Truck HD465-7E0, HD605-7E0 Shop Manual.pdf
SEN01274-23 – Dump Truck HD785-7 Shop Manual.pdf
SEN02373-08 – Dump Truck HD325-7R, HD405-7R Shop Manual.pdf
SEN05900-01 – Dump Truck HD785-7 Shop Manual.pdf
TEN00017-05 – Dump Truck GALEO HD465-7, HD605-7 Operation & Maintenance Manual.pdf
TEN00041-05 – Dump Truck HD325-6, HD405-6 Operation & Maintenance Manual.pdf
TEN00042-05 – Dump Truck HD785-5 Operation & Maintenance Manual.pdf
TEN00137-09 – Dump Truck HD325-7, HD405-7 Operation & Maintenance Manual.pdf
TEN00138-08 – Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual.pdf
TEN00164-08 – Dump Truck HD785-7 Operation & Maintenance Manual.pdf
TEN00271-03 – Dump Truck HD465-7, HD605-7 Operation & Maintenance Manual.pdf
TEN00331-00 – Dump Truck HD325-7, HD405-7 Operation & Maintenance Manual.pdf
TEN00332-00 – Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual.pdf
TEN00348-02 – Dump Truck HD325-7, HD405-7 Operation & Maintenance Manual.pdf
TEN00370-03 – Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual.pdf
TEN00371-03 – Dump Truck HD875-7 Operation & Maintenance Manual.pdf
TEN00425-07 – Dump Truck HD325-7, HD405-7 Operation & Maintenance Manual.pdf
TEN00439-07 – Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual.pdf
TEN00440-08 – Dump Truck HD785-7 Operation & Maintenance Manual.pdf
TEN00598-02 – Dump Truck HD875-7 Operation & Maintenance Manual.pdf

EXCERPT:
Removal and installation of fuel injector assembly
Removal
Stop the machine on a level ground, set the parking brake switch in the “PARK” position, and lock the tires with chocks.
Raise the body and fix it with the lock pin. k Disconnect the cable from the negative (–) terminal of the battery.
Remove the fuel injector assembly. For details, see “Removal and installation of cylinder head assembly”.
Do not drain the coolant.
Note that some parts will be obstacles to removal of the fuel injector assemblies of some cylinders.
It is not necessary to remove the turbocharger assembly when removing the fuel injectors of the No. 1, No. 2, No. 6 and No. 7 cylinders.
Installation
Carry out installation in the reverse order to removal.
Install the fuel injector assembly. For details, see “Removal and installation of cylinder head assembly”.