Day: October 18, 2017

Pages from SEBM006410 – 125-2 Series Diesel Engine Shop Manual

Complete workshop & service manual with electrical wiring diagrams for Komatsu 125 Series Engines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu 125 Series Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
SEBE61500111 – 6D125 Series Diesel Engine Shop Manual.pdf
SEBM006410 – 125-2 Series Diesel Engine Shop Manual.pdf
SEBM024208 – 125-3 Series Diesel Engine Shop Manual.pdf
SEN00177-14 – 125E-5 Series Diesel Engine Shop Manual.pdf
SEN05624-02 – 125E-6 Series Diesel Engine Shop Manual.pdf

EXCERPT:
CONTENTS
01 GENERAL……………. 01-1
11 STRUCTURE AND FUNCTION, MAINTENANCE STANDARD………………. 11-1
12 TESTING AND ADJUSTING…………… 12-1
13 DISASSEMBLY AND ASSEMBLY………… 13-1
15 REPAIR AND REPLACEMENT OF PARTS………. 15-1
…
REPAIR AND REPLACEMENT OF PARTS CYLINDER BLOCK
GRINDING CRANKSHAFT
★ When grinding the crankshaft to correct wear, light seizure or damage, grind to an undersize.
★ If there is curvature of the crankshaft, it is preferable to replace the crankshaft and not to grind it to an undersize. (There are problems with balancing.)
★ Do not try to correct a bent crankshaft with a press. When the engine is run, the crankshaft will gradually return to its bent shape.
★ The journal portion has been given induction hardening, so do not try to repair it by bead welding or plating.
★ Unevenly worn crankshafts will bend or be unbalanced even if repaired, so always replace unevenly worn crankshafts.
★ Measure the part for grinding to decide the undersize dimension.
★ Judge from the measured dimension, and if the undersize dimension will exceed the repair limit, replace the crankshaft.
★ When repairing the plating of the damaged surface, repair only the following places.
1) Rear seal journal portion
2) Crankshaft gear mount
★ When correcting damage to the crankshaft, pay particular attention when finishing the R portion of the fillet and shoulder r (see the diagram on the right) and the R at the inlet port of the oil hole.
…

Pages from SEN00169-13 – 114E-3 Series Engine Shop Manual

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Complete workshop & service manual with electrical wiring diagrams for Komatsu 114 Series Engines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu 114 Series Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
CEBM000601 – 6D114E-1 Series Engines (S6D114E-1, SA6D114E-1, SAA6D114E-1) Shop Manual.pdf
SEBM020400 – 114 Series Engines (S6D114E-1, SA6D114E-1, SAA6D114E-1) Shop Manual.pdf
SEBM024603 – 114 Series Diesel Engines (SAA6D114E-2) Shop Manual.pdf
SEBM024606 – 114 Series Diesel Engines (SA6D114E-2, SAA6D114E-2) Shop Manual.pdf
SEN00169-00 – 114E-3 Series Engines (SAA6D114E-3) Shop Manual.pdf
SEN00169-07 – 114E-3 Series Engines (SAA6D114E-3) Shop Manual.pdf
SEN00169-09 – 114E-3 Series Engines (SAA6D114E-3) Shop Manual.pdf
SEN00169-13 – 114E-3 Series Engines (SAA6D114E-3) Shop Manual.pdf
SEN00169-15 – 114E-3 Series Engines Shop Manual.pdf
SEN05537-01 – 114E-5 Series Engines Shop Manual.pdf

EXCERPT:
Table of contents 1
00 Index and foreword
Index SEN00171-00
Organization list of the shop manual …… 2
Table of contents ……… 3
Foreword and general information SEN00172-00
Safety notice……. 2
How to read the shop manual…….. 6
Explanation of terms for maintenance standard ……. 8
Handling electric equipment and hydraulic component ….. 10
How to read electric wire code …… 18
Method of disassembling and connecting push-pull type coupler ……. 21
Standard tightening torque table…. 24
Conversion table………. 28
01 Specification
Specification and technical data SEN00174-00
General…… 2
Specifications…… 3
General view……. 6
Dimensions table ……… 10
Engine performance curves.. 11
10 Structure, function and maintenance standard
Structure, function and maintenance standard SEN00176-00
Intake, exhaust system … 2
Intake system ….. 2
Exhaust system .. 3
Turbocharger …… 4
Lubricating oil system…… 7
Cooling system……. 9
Fuel system (common rail)……. 10
Maintenance standard….. 15
Turbocharger …… 15
Cylinder head ….. 16
Cylinder block ….. 18
Cylinder liner……. 20
Crankshaft ………. 22
Piston, piston ring and piston pin… 23
Connecting rod … 24
Vibration damper ……… 26
Timing gear……… 27
Camshaft … 28
Valve and valve guide.. 30
Rocker arm, shaft and tappet …….. 32
Flywheel and flywheel housing…… 34
Oil pump …. 36
20 Standard value table
Standard value table SEN00261-00
Standard value table for testing, adjusting and troubleshooting ………. 2
Run-in standard and performance test criteria ……… 5

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Pages from SEBD6138A05 – 110 Series Diesel Engine Shop Manual

Complete workshop & service manual with electrical wiring diagrams for Komatsu 110 Series Diesel Engine. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu 110 Series Diesel Engine service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

SEBD6138A05 – 110 Series Diesel Engine Shop Manual.pdf

EXCERPT:
Section 6 – Electrical System
Rotate the crankshaft as follows:
1. Direction of engine rotation.
2. Direction opposite engine rotation,
3. Direction of engine rotation.
If the crankshaft will rotate at step No. 3, attempt to start the engine, If the starting motor cranks the engine, check the starting motor pinion gear and flywheel ring gear for damage.
If the starting motor pinion gear or the flywheel ring gear is damaged, the damaged component(s) must be replaced.
Refer to Procedures 6-02 and 7-26.
…

New Holland_Ford 8160, 8260, 8360, 8560

INSTANT DOWNLOAD

Complete workshop & service manual with electrical wiring diagrams for Ford New Holland 60 Series Tractors (8160, 8260, 8360, 8560). It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Ford New Holland 60 Series Tractors (8160, 8260, 8360, 8560) service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

“40816040.pdf”
Ford New Holland 60 Series Tractors (8160, 8260, 8360, 8560) Service Manual
1,414 pages PDF
Part number 40816040 English
Ford New Holland 60 Series Tractors (8160, 8260, 8360, 8560) Repair Manual
…

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“86588680.pdf”
Ford New Holland 8160 8260 8360 8560 Section 2 – Electrical System Supplement
280 pages

EXCERPT:
SECTION 1 – ENGINES (Engine)
DIESEL ENGINE-DESCRIPTION AND OPERATION
The engines are 6 cylinder and available in naturally aspirated and turbocharged forms.
All engines feature cross flow cylinder heads, with the inlet and exhaust manifolds on opposite sides of the cylinder head. The fuel and air combustion process, takes place in the specially designed bowl in the crown of the pistons.
CYLINDER HEAD ASSEMBLY
The cylinder head incorporates valves and springs, with the valve rocker arm shaft assembly bolted to the cylinder block through the cylinder head. Cylinder head retaining bolts are evenly spaced with a six point pattern around each cylinder, this ensures an even clamping load across the cylinder head area.
The intake and exhaust manifolds are bolted to the head, the intake manifold is mounted on the right hand side of the engine, with the diesel injectors mounted outside the rocker cover. The exhaust manifold is mounted on the left hand side of the engine. Water outlet connections and thermostat being attached to the front of the cylinder block directly behind the radiator.
…

INSTANT DOWNLOAD

Pages from SEBM006904 – 108-2 Series Diesel Engines Shop Manual

Complete workshop & service manual with electrical wiring diagrams for Komatsu 108 Series Diesel Engines (S6D108-1, SA6D108-1, S6D108-2, SA6D108-2, SAA6D108-2). It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu 108 Series Diesel Engines (S6D108-1, SA6D108-1, S6D108-2, SA6D108-2, SAA6D108-2)service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
SEBE62210103 – 108 Series Diesel Engines (S6D108-1, SA6D108-1) Shop Manual.pdf
SEBE62210104 – 108 Series Diesel Engines (S6D108-1, SA6D108-1) Shop Manual.pdf
SEBM006904 – 108-2 Series Diesel Engines (S6D108-2, SA6D108-2, SAA6D108-2) Shop Manual.pdf
SEBM006906 – 108-2 Series Diesel Engines Shop Manual.pdf

EXCERPT:
12 TESTING AND ADJUSTING
INTAKE AND EXHAUST SYSTEM
Adjusting valve clearance …………………. 12-3
ENGINE BODY
Measuring compression pressure ……… 12-4
FUEL SYSTEM
Testing and adjusting
Procedure for adjusting
Procedure for adjusting
fuel injection timing ………………………. 12-5
fuel cut solenoid linkage ……………….. 12-9
engine stop motor cable ……………….. 12-10
PERFORMANCE TEST
Running in standard ………………………….. 12-13
Performance test criteria …………………… 12-14
FUEL INJECTION PUMP
CALIBRATION DATA ……………………… 12-16
TROUBLESHOOTING …………………………….. 12-19
TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING …………….. 12-44
TESTING AND ADJUSTING DATA ………… 12-46
…