Month: October 2017

Pages from CEBM021004 – Dump Truck HD1500-7 Shop Manual

Complete workshop & service manual with electrical wiring diagrams for Komatsu Dump Truck HD1500-5, HD1500-7. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu Dump Truck HD1500-5, HD1500-7 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST (500 MB PDF):
CEAM006100 – Dump Truck HD1500-5 Operation & Maintenance Manual.pdf
CEAM010703 – Dump Truck HD1500-5 Operation & Maintenance Manual.pdf
CEAM012803 – Dump Truck HD1500-5 Operation & Maintenance Manual.pdf
CEAM013603 – Dump Truck HD1500-5 Operation & Maintenance Manual.pdf
CEAM014503 – Dump Truck HD1500-5 Operation & Maintenance Manual.pdf
CEAM015705 – Dump Truck HD1500-7 Operation & Maintenance Manual.pdf
CEAM019207 – Dump Truck HD1500-7 Operation & Maintenance Manual.pdf
CEAM020605 – Dump Truck HD1500-7 Operation & Maintenance Manual.pdf
CEAM021704 – Dump Truck HD1500-7 Operation & Maintenance Manual.pdf
CEAM023003 – Dump Truck HD1500-7 Operation & Maintenance Manual.pdf
CEAW003001 – Dump Truck HD1500-5 Field Assembly Manual.pdf
CEAW004902 – Dump Truck HD1500-7 Field Assembly Manual.pdf
CEAW004903 – Dump Truck HD1500-7 Field Assembly Manual.pdf
CEBM006204 – Dump Truck HD1500-5 Shop Manual.pdf
CEBM010701 – Dump Truck HD1500-5 Shop Manual.pdf
CEBM012601 – Dump Truck HD1500-5 Shop Manual.pdf
CEBM013401 – Dump Truck HD1500-5 Shop Manual.pdf
CEBM014402 – Dump Truck HD1500-5 Shop Manual.pdf
CEBM016105 – Dump Truck HD1500-7 Shop Manual.pdf
CEBM019905 – Dump Truck HD1500-7 Shop Manual.pdf
CEBM021004 – Dump Truck HD1500-7 Shop Manual.pdf
CEBM022303 – Dump Truck HD1500-7 Shop Manual.pdf

EXCERPT:
TABLE OF CONTENTS
SUBJECT . . . . .SECTION
GENERAL INFORMATION . . . . . A
STRUCTURES . . . . . B
ENGINE. . . . . C
ELECTRICAL SYSTEM. . . . . D
TRANSMISSION AND TORQUE CONVERTER. . . . . F
DRIVE AXLE, SPINDLES AND WHEELS. . . . . G
SUSPENSIONS. . . . . H
BRAKE SYSTEM . . . . . J
HYDRAULIC SYSTEM . . . . . L
OPTIONS AND SPECIAL TOOLS . . . . . M
OPERATOR CAB . . . . . N
LUBRICATION AND SERVICE . . . . . P
SYSTEM SCHEMATICS . . . . . R
…
HYDRAULIC SYSTEM FILTERS
HIGH PRESSURE FILTER
A high pressure filter assembly filters the oil supply from the steering/brake pump before it enters the bleed-down manifold valve. The filter is located on the left frame rail, forward of the hydraulic tank. Refer to Section P, Lubrication and Service, for the recommended filter element replacement interval. Earlier replacement may be required if the maintenance caution lamp turns on. Refer to
Removal
…

Komatsu HD325-405-465-605-785-985

Complete workshop & service manual with electrical wiring diagrams for Komatsu Dump Truck HD325-5, HD325-6, HD325-7, HD325-7R, HD405-6, HD405-7, HD405-7R, HD465-2, HD465-3, HD465-5, HD465-7, HD465-7E0, HD605-5, HD605-7, HD605-7E0, HD785-3, HD785-5, HD785-5LC, HD785-7, HD985-3, HD985-5. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

These Komatsu Dump Truck HD325-5, HD325-6, HD325-7, HD325-7R, HD405-6, HD405-7, HD405-7R, HD465-2, HD465-3, HD465-5, HD465-7, HD465-7E0, HD605-5, HD605-7, HD605-7E0, HD785-3, HD785-5, HD785-5LC, HD785-7, HD985-3, HD985-5 service & repair manuals (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) are divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST (2.38 GB PDF):
CEAM006003 – Dump Truck HD785-5LC Operation & Maintenance Manual.pdf
CEAM014100 – Dump Truck HD785-5LC Operation & Maintenance Manual.pdf
CEAM018608 – Dump Truck HD785-7 Operation & Maintenance Manual.pdf
CEAW004806 – Dump Truck HD785-7 Field Assembly Manual.pdf
CEBM006103 – Dump Truck HD785-5LC Shop Manual.pdf
CEBM013801 – Dump Truck HD785-5LC Shop Manual.pdf
CEBM019012 – Dump Truck HD785-7 Shop Manual.pdf
EEAM029201 – Dump Truck HD325-7, HD405-7 Operation & Maintenance Manual.pdf
EPAM025104 – Camião Basculante HD325-7, HD405-7 Manual de Operação e Manutenção (PT).pdf
GEN00010-01 – Dump Truck HD465-7, HD605-7 Field Assembly Instruction.pdf
GEN00020-00 – Dump Truck HD325-6, HD405-6 Field Assembly Manual.pdf
GEN00026-00 – Dump Truck HD465-5, HD605-5 Field Assembly Instruction.pdf
GEN00027-03 – Dump Truck HD785-5 Field Assembly Instruction.pdf
GEN00045-05 – Dump Truck HD325-7, HD405-7 Field Assembly Manual.pdf
GEN00046-04 – Dump Truck HD465-7E0, HD605-7E0 Field Assembly Instruction.pdf
GEN00058-08 – Dump Truck HD785-7 Field Assembly Instruction.pdf
GEN00084-00 – Dump Truck GALEO HD325-7R, HD405-7R Field Assembly Instruction.pdf
GEN00119-01 – Dump Truck HD785-7 Field Assembly Instruction.pdf
SEAM566D01 – Dump Truck HD320-3, HD325-3 Operation & Maintenance Manual.pdf
SEAM0569S300 – Dump Truck HD465-3 Operation & Maintenance Manual.pdf
SEAM0569S301 – Dump Truck HD465-3 Operation & Maintenance Manual.pdf
SEAM0569S303 – Dump Truck HD465-3 Operation & Maintenance Manual.pdf
SEAM000802 – Dump Truck HD325-6 Operation & Maintenance Manual.pdf
SEAM000803 – Dump Truck HD325-6 Operation & Maintenance Manual.pdf
SEAM000805 – Dump Truck HD325-6 Operation & Maintenance Manual.pdf
SEAM000806 – Dump Truck HD325-6 Operation & Maintenance Manual.pdf
SEAM000807 – Dump Truck HD325-6 Operation & Maintenance Manual.pdf
SEAM000808 – Dump Truck HD325-6Operation & Maintenance Manual.pdf
SEAM000817T – Dump Truck HD325-6, HD405-6 Operation & Maintenance Manual.pdf
SEAM000819T – Dump Truck HD325-6, HD405-6 Operation & Maintenance Manual.pdf
SEAM003601 – Dump Truck HD785-3 Operation & Maintenance Manual.pdf
SEAM020406T – Dump Truck HD785-5 Operation & Maintenance Manual.pdf
SEAM05610302 – Dump Truck HD785-3 Operation & Maintenance Manual.pdf
SEAM05660501 – Dump Truck HD325-5 Operation & Maintenance Manual.pdf
SEAM05660505 – Dump Truck HD325-5 Operation & Maintenance Manual.pdf
SEAM05690500 – Dump Truck HD465-5 Operation & Maintenance Manual.pdf
SEAM05690508 – Dump Truck HD465-5, HD605-5 Operation & Maintenance Manual.pdf
SEAM05690513T – Dump Truck HD465-5, HD605-5 Operation & Maintenance Manual.pdf
SEAMW00500 – Dump Truck HD325-6 Operation & Maintenance Manual.pdf
SEBM0569C02 – Mechanical Truck HD465-2 Shop Manual.pdf
SEBM0569S308 – Dump Truck HD465-3 Shop Manual.pdf
SEBM000704 – Dump Truck HD325-6, HD405-6 Shop Manual.pdf
SEBM013917 – Dump Truck HD785-5, HD985-5 Shop Manual.pdf
SEBM015115 – Dump Truck HD325-6, HD405-6 Shop Manual.pdf
SEBM015209 – Dump Truck HD465-5, HD605-5 Shop Manual.pdf
SEBM027616 – Dump Truck HD465-7, HD605-7 Shop Manual.pdf
SEBM05610311 – Dump Truck HD785-3, HD985-3 Shop Manual.pdf
SEBM05660510 – Dump Truck HD325-5 Shop Manual.pdf
SEBM05690507 – Dump Truck HD465-5 Shop Manual.pdf
SEBMW00401 – Dump Truck HD325-6, HD405-6, HD465-5, HD605-5, HD785-5 Shop Manual.pdf
SEN00486-13 – Dump Truck HD325-7, HD405-7 Shop Manual.pdf
SEN00486-14 – Dump Truck HD325-7, HD405-7 Shop Manual.pdf
SEN01081-18 – Dump Truck HD465-7E0, HD605-7E0 Shop Manual.pdf
SEN01274-23 – Dump Truck HD785-7 Shop Manual.pdf
SEN02373-08 – Dump Truck HD325-7R, HD405-7R Shop Manual.pdf
SEN05900-01 – Dump Truck HD785-7 Shop Manual.pdf
TEN00017-05 – Dump Truck GALEO HD465-7, HD605-7 Operation & Maintenance Manual.pdf
TEN00041-05 – Dump Truck HD325-6, HD405-6 Operation & Maintenance Manual.pdf
TEN00042-05 – Dump Truck HD785-5 Operation & Maintenance Manual.pdf
TEN00137-09 – Dump Truck HD325-7, HD405-7 Operation & Maintenance Manual.pdf
TEN00138-08 – Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual.pdf
TEN00164-08 – Dump Truck HD785-7 Operation & Maintenance Manual.pdf
TEN00271-03 – Dump Truck HD465-7, HD605-7 Operation & Maintenance Manual.pdf
TEN00331-00 – Dump Truck HD325-7, HD405-7 Operation & Maintenance Manual.pdf
TEN00332-00 – Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual.pdf
TEN00348-02 – Dump Truck HD325-7, HD405-7 Operation & Maintenance Manual.pdf
TEN00370-03 – Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual.pdf
TEN00371-03 – Dump Truck HD875-7 Operation & Maintenance Manual.pdf
TEN00425-07 – Dump Truck HD325-7, HD405-7 Operation & Maintenance Manual.pdf
TEN00439-07 – Dump Truck HD465-7E0, HD605-7E0 Operation & Maintenance Manual.pdf
TEN00440-08 – Dump Truck HD785-7 Operation & Maintenance Manual.pdf
TEN00598-02 – Dump Truck HD875-7 Operation & Maintenance Manual.pdf

EXCERPT:
Removal and installation of fuel injector assembly
Removal
Stop the machine on a level ground, set the parking brake switch in the “PARK” position, and lock the tires with chocks.
Raise the body and fix it with the lock pin. k Disconnect the cable from the negative (–) terminal of the battery.
Remove the fuel injector assembly. For details, see “Removal and installation of cylinder head assembly”.
Do not drain the coolant.
Note that some parts will be obstacles to removal of the fuel injector assemblies of some cylinders.
It is not necessary to remove the turbocharger assembly when removing the fuel injectors of the No. 1, No. 2, No. 6 and No. 7 cylinders.
Installation
Carry out installation in the reverse order to removal.
Install the fuel injector assembly. For details, see “Removal and installation of cylinder head assembly”.
…

Pages from SEBM05670302 – Dump Truck HD205-3 Shop Manual

INSTANT DOWNLOAD

Complete workshop & service manual with electrical wiring diagrams for Komatsu Dump Truck HD205. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Dump Truck HD205-3 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

SEBM05670302 – Dump Truck HD205-3 Shop Manual

EXCERPT:
TABLE OF CONTENTS
10 ENGINE
11 STRUCTURE AND FUNCTION . . . . 11 -1
12 TESTING AND ADJUSTING . . . . 12-1
13 DISASSEMBLY AND ASSEMBLY . . . . 13-1
20 POWER TRAIN
21 STRUCTURE AND FUNCTION . . . . 21-1
22 TESTING AND ADJUSTING . . . . 22-1
23 DISASSEMBLY AND ASSEMBLY. . . . 23-1
24 MAINTENANCE STANDARD . . . . 24-1
40 UNDERCARRIAGE
41 STRCTURE AND FUNCTION . . . 41-1
42 TESTING AND ADJUSTING . . . . 42-1
43 DISASSEMBLY AND ASSEMBLY . . . 43-1
44 MAINTENANCE STANDARD . . . . 44-1
50 AIR SYSTEM
51 STRCTURE AND FUNCTION . . . 51-1
52 TESTING AND ADJUSTING . . . . 52-1
53 DISASSEMBLY AND ASSEMBLY . . . . 53-1
54 MAINTENANCE STANDARD . . . . 54-1
60 HYDRAULIC SYSTEM
61 STRUCTURE AND FUNCTION . . . . 61-1
62 TESTING AND ADJUSTING . . . . 62-1
63 DISASSEMBLY AND ASSEMBLY . . . . 63-1
64 MAINTENANCE STANDARD . . . . 64-1
70 WORK EQUIPMENT
71 STRUCTURE AND FUNCTION . . . . 71-1
73 DISASSEMBLY AND ASSEMBLY . . . . 73-1
74 MAINTENANCE STANDARD . . . . 74-1
80 ELECTRICAL SYSTEM
81 STRUCTURE AND FUNCTION . . . . 81-1
82 TESTING AND ADJUSTING . . . . 82-1
…
SUSPENSION SYSTEM
The chassis suspension permits the truck to travel at high speed, without pitching or bouching even on rough terrain, and with high operational safety.
The front suspension on the HD205 is a hydro-pneumatic suspension system, while the rear suspension is a leaf spring type.
In this hydro-pneumatic suspension system for front suspension, the oil and nitrogen gas are sealed in the suspension cylinders.
When a shock force is imparted to the chassis from the ground when traveling, the oil and nitrogen gas service as the shock absorbing means by their compression and expansion characteristics.
…

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Pages from SEBMHA250104 – Articulated Dump Truck HA250-1, HA250-3, HA270-1, HA270-3 Shop Manual

INSTANT DOWNLOAD

Complete workshop & service manual with electrical wiring diagrams for Komatsu Articulated Dump Truck HA250-1, HA250-3, HA270-1, HA270-3. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu Articulated Dump Truck HA250-1, HA250-3, HA270-1, HA270-3 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

SEBMHA250104 – Articulated Dump Truck HA250-1 & HA270-1 Shop Manual.pdf
SEBMHA250104 – Articulated Dump Truck HA250-1, HA250-3, HA270-1, HA270-3 Shop Manual.pdf
XEAMM00100 – Articulated Dump Truck HA250-3, HA270-3 Operation & Maintenance Manual.pdf

EXCERPT:
GOVERNOR
The governor controls pressure level in the wet reservoir of the brake system. The governor controls the relief mechanism of the compressor so that it stops charging when max. working pressure has been reached and starts charging when the pressure has dropped below minimum working pressure.
Compressor charging
Compressed air flows through the pipe from the wet reservoir through inlet 1 to the space above piston 5. When air pressure increases the piston is pressed down and compresses spring 8. Pressure rod 7 and vent pipe 6 cannot move down.
Compressor relieved
When piston 5 is pressed down, vent pipe 6 prevents valve disc 4 from following. Air passes past the valve disc out through the hole in the piston and on through outlet 2 to the compressor relief mechanism which opens intake valves whereby compression is interrupted.
Relief, final phase
The cylinder diameter at the lower 0 ring is larger than that at upper. Air now presses on top of the piston as well as the surface at the lower O ring.
Pressure required to retain the piston therefore becomes less than that which originally pressed down the piston.
…

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Komatsu 960E-2 Dump Trucks

INSTANT DOWNLOAD

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Komatsu Dump Truck 960E-1, 960E-2, 960E-2K, 960E-2KT. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your trucks like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Komatsu Komatsu Dump Truck 960E-1, 960E-2, 960E-2K, 960E-2KT is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

CEAM022100 – Dump Truck 960E-1K Operation & Maintenance Manual.pdf
CEAM022901 – Dump Truck 960E-1 Operation & Maintenance Manual.pdf
CEAM026101 – Dump Truck 960E-2 Operation & Maintenance Manual.pdf
CEAM026401 – Dump Truck 960E-2K Operation & Maintenance Manual.pdf
CEAW005502 – Dump Truck 960E-1 Field Assembly Manual.pdf
CEAW005503 – Dump Truck 960E-1 Field Assembly Manual.pdf
CEAW006500 – Dump Truck 960E-1K Field Assembly Manual.pdf
CEAW006502 – Dump Truck 960E-2K Field Assembly Manual.pdf
CEAW007302 – Dump Truck 960E-2 Field Assembly Manual.pdf
CEBM021300 – Dump Truck 960E-1 Shop Manual.pdf
CEBM021304 – Dump Truck 960E-1 Shop Manual.pdf
CEBM022602 – Dump Truck 960E-1 Shop Manual.pdf
CEBM023802 – Dump Truck 960E-1 Shop Manual.pdf
CEBM025901 – Dump Truck 960E-2 Shop Manual.pdf
CEBM026301 – Dump Truck 960E-2K Shop Manual.pdf
CEBM028400 – Dump Truck 960E-2KT Shop Manual.pdf

EXCERPT:

50 Disassembly and assembly
Removal and installation of rear axle
Removal
1. Park the truck on firm, level ground and chock the rear wheels to prevent truck movement.
2. Shut down the truck. For the proper shutdown procedure, refer to Index and foreword section Operating instructions.
3. Remove the dump body. Refer to Disassembly and assembly section Body and structures.
4. Block up the truck and remove the rear wheels.
Refer to “Removal and installation of rear wheel”.
5. Loosen the hose clamps and disconnect axle air blower hose (1, Figure 50-17) from wheel motor cooling air duct (2).
6. Install vacuum pump kit (XB0887) on the hydraulic tank to prevent the loss of oil when disconnecting hydraulic lines.
7. Remove the drain plugs at the bottom of the rear brake assemblies. Allow the oil to drain from the brakes into a suitable container.
FIGURE 50-17. REAR AXLE HOUSING
1. Axle Air Blower Hose
2. Wheel Motor Cooling Air Duct
3. Power Cable Mount
4. Hydraulic Hose Manifold
8. Disconnect and unclamp the hoses at hydraulic hose manifold (4) on the left side of the rear axle housing. Cap the fittings and plug the hoses to prevent contamination.
9. Remove the power cable grips at power cable mount (3) on the right side of the rear axle housing. Slide the cable grips forward on the cables.
10. Disconnect the brake cooling lines at each brake assembly back plate. Disconnect the brake apply lines. Cap and plug all openings.
11. After all hydraulic lines have been reconnected, turn off the vacuum pump and remove the vacuum pump from the hydraulic tank.
12. Remove the clamps that secure the brake hoses to the spindles.
NOTE: For access to components inside the rear axle housing, the rear hatch can be opened and the top cover can be removed.
13. Disconnect and cap the parking brake supply lines to the parking brake on each wheel motor.
14. Remove the wheel motor cooling air duct from between the wheel motors.
15. Disconnect all wheel motor power cables and electrical harnesses at their terminals. Remove the cable clamps and pull the cables and harnesses from the rear axle housing.
16. Disconnect and unclamp any electrical harnesses that are attached to the rear axle housing as necessary.
17. Remove all automatic lubrication system hoses and clamps that are attached to the rear axle housing. Secure the hoses to the frame to prevent interference during rear axle housing removal.
18. Remove the wheel motors. Refer to “Removal and installation of wheel motor”.
19. Remove the rear suspensions. Refer to
Disassembly and assembly section
Suspensions.
20. Remove the anti-sway bar. Refer to “Removal and installation of anti-sway bar”.
21. Remove the pivot pin. Refer to “Removal and installation of pivot pin”.
22. Attach an overhead hoist or crane to the lifting eyes on the rear axle housing and move it away from the rear of the frame.
…

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