Month: August 2018

Pages from 9803-4210 – JCB Wheeled Loading Shovel 407B ZX, 408B ZX, 409B Z, 410B ZX, 411B ZX Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB Wheeled Loading Shovel 407B ZX, 408B ZX, 409B Z, 410B ZX, 411B ZX . It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Wheeled Loading Shovel 407B ZX, 408B ZX, 409B Z, 410B ZX, 411B ZX service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

9803-4210 – JCB Wheeled Loading Shovel 407B ZX, 408B ZX, 409B Z, 410B ZX, 411B ZX Service Manual.pdf

EXCERPT:
Service Manual
407B ZX, 408B ZX, 409B Z, 410B ZX,
411B ZX
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Maintenance
Section B – Body and Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Hydraulic Steering
Section K – Engine
…
Checking the Fluid Level (410B ZX, 411B ZX)
1 Apply the parking brake, put the transmission in neutral, lower the attachment to the ground. Make sure it is flat on the ground. Stop the engine.
2 Look at the fluid level in the plastic tube 14-A. The level should be above the red line on the tube. Later machines feature a sight glass as shown at 14-L. The level should be at, or above the red mark.
3 If necessary, top up with hydraulic fluid, through filler point 13-Z.
!MCAUTION
If the fluid is cloudy, then water or air has contaminated the system. This could damage the hydraulic pump. Contact your JCB Distributor immediately.
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Pages from 9803-4310 – JCB Wheeled Loading Shovel (WLS) 406, 409 Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB Wheeled Loading Shovel 406, 407, 408, 409, 409 Telemaster. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Wheeled Loading Shovel 406, 407, 408, 409, 409 Telemaster service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

9803-4200 – JCB 406, 407, 408, 409, 409 Telemaster Service Manual.pdf
9803-4310 – JCB Wheeled Loading Shovel (WLS) 406, 409 Service Manual.pdf

EXCERPT:
Wheeled Loading Shovel – 406/409
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section A – Attachments
Section B – Body and Framework
Section C – Electrics
Section D – Controls
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Steering
Section K – Engine
…
Stow the Maintenance Strut
1 Make sure the park brake is engaged and the transmission is in neutral.
2 Install the battery isolation key. Refer to Battery Isolator Switch.
3 Start the engine.
4 Lift the loader arm sufficiently to remove the weight from the maintenance strut A.
5 Stop the engine.
6 Remove the strap B.
7 Remove the maintenance strut.
8 Put the maintenance strut in its stowage position
9 Remove the articulation lock. Refer to Articulation Lock (Operation Section).
10 Remove the chocks.
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Pages from 9803-9490 – JCB 403 Wheeled Loader Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB 403 Wheeled Loader. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB 403 Wheeled Loader service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

9803-9490 – JCB 403 Wheeled Loader Service Manual.pdf

EXCERPT:
JCB 403
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Maintenance
Section A – Attachments
Section B – Body and Framework
Section C – Electrics
Section E – Hydraulics
Section K – Engine
…
Connecting Quick Release Couplings
1 Remove any residual hydraulic pressure trapped in the service line hose.
2 Wipe the two faces of the male and female couplings and make sure they are clean.
3 Make sure that ball -C in the female coupling is located in one of its slots.
4 Fit the male coupling into the female coupling; To ensure that the coupling is not accidentally released, rotate sleeve -E half a turn and make sure that the locking ball -C does not align with the slot -D.
Disconnecting Quick Release Couplings
1 Remove any residual hydraulic pressure trapped in the service line hose.
2 Align the slot -D with ball -C.
3 Pull back sleeve -E to release the coupling.
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Pages from 9803-9480 – JCB 354, 360 Tractors Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB 354, 360 Tractors. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB 354, 360 Tractors service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

9803-9480 – JCB 354, 360 Tractors Service Manual.pdf

EXCERPT:
Service Manual
JCB 354/360 TRACTOR
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section A – Attachments
Section B – Body and Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Hydraulic Steering
Section K – Engine
…
Front Axle (4WD)
The 4WD front axle is a centre pivot type. The front wheel drive mechanism is incorporated as a part of the axle.
The front wheel drive power is taken off the rear transmission and transmitted to the differential in the front axle where the power is divided into right and left and to the respective final cases.
In the final cases, the transmitted power is reduced by the bevel gears to drive the front wheels. The 4WD mechanism with bevel gears provides a wider steering angle and greater durability.

Pages from 9803-9440 – JCB 331HST, 335 HST Groundcare Tractors Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB 331HST, 335 HST Groundcare Tractors. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB 331HST, 335 HST Groundcare Tractors service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

9803-9440 – JCB 331HST, 335 HST Groundcare Tractors Service Manual.pdf

EXCERPT:
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Maintenance
Section A – Attachments
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Steering
Section K – Engine
…
Disassembly, Inspection and Assembly
Hydrostatic Motor Disassembly
Important: The motor body is aluminium and can be easily damaged by steel tools. Be careful to not damage machined surfaces. Do not use a screw driver or other sharp objects to pry the motor body from back plate.
1 If not already done, remove eight socket head screws securing the hydrostatic motor B to the back plate.
Tap the motor housing with a plastic mallet to loosen it from the back plate. Keep the assembly level to ensure the rotating assembly does not slide off the shaft. Pull the motor housing, shaft, and rotating assembly away from the back plate
Fig 99.
2 Remove the valve plate B from the back plate.
3 Remove the two dowel pins C.
Note: Unless the spring pin A used to locate the valve plate is damaged or loose, do not remove it. If replacement is necessary, take care not to scratch the machined surfaces of the back plate.
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