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New Holland LS140, LS150, LS160, LS170 Skid Steers Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for New Holland LS140, LS150, LS160, LS170 Skid Steers. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

New Holland LS140, LS150, LS160, LS170 Skid Steers service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

671 pages + 741 pages, bookmarked, Searchable, Printable, high quality PDF

New Holland LS140, LS150 Skid Steers Workshop Manual
Part number 604.13.602 English
New Holland LS160, LS170 Skid Steers Workshop Manual
Part number 604.13.607 English

EXCERPT:
SECTION 88 – ACCESSORIES
Warning Light Bulb Replacement
Amber lens with bulb #9841566
Bulb only #529068
Op. 55 404 10
Front Light
1. Remove the bezel, 1, retaining screws and remove lens from support.
2. Disconnect the wire harness from the bulb holder.
3. Rotate the light bulb holder and element assembly from the lens and remove from the lens.
4. Insert the new bulb into the lens and rotate to lock into position, using caution not to touch the bulb element.
IMPORTANT: Touching the light bulb element may damage the element and cause a premature failure. 64
Op. 55 404 10
Rear Light
1. Remove the bezel, 1, retaining hardware and remove the lens from the light bar.
NOTE: The remaining light lens will be loose in the light bar.
2. Disconnect the wire harness from the bulb holder.
3. Rotate the light bulb holder and element assembly from the lens and remove from the lens.
4. Insert the new bulb into the lens and rotate it to lock into position, using caution not to touch the bulb element.
IMPORTANT: Touching the light bulb element may damage the element and cause a premature failure.

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New Holland Kobelco LB90.B/LB95.B/LB110.B/LB115.B Loader backhoe Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams & Engine Service Manual for New Holland Kobelco LB90.B/LB95.B/LB110.B/LB115.B Loader backhoe. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This New Holland Kobelco LB90.B/LB95.B/LB110.B/LB115.B Loader backhoe service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

1,082 + 117 + 83 pages, bookmarked, Searchable, Printable, high quality PDF
FILELIST:
604.13.547 – LB90.B – LB95.B – LB110.B – LB115.B Loader backhoe Service Manual.pdf
604.13.612 – F4GE0454C, F4GE0484G Engines Repair Manual (for LB90.B – LB95.B – LB110.B – LB115.B).pdf
Section 55 – Electrical System.pdf

EXCERPT:
INDEX
SECTION 00 – SAFETY PRECAUTIONS
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
1. MODELS… 3
2. IDENTIFICATION OF MAIN COMPONENTS… 4
3. TECHNICAL SPECIFICATIONS… 5
4. LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE … 9
5. BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE … 13
6. LIFTING CAPACITIES… 18
7. LOADER BUCKET WITH FORKS DIMENSIONS AND PERFORMANCE… 23
8. FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS… 24
SECTION 17 – TORQUE CONVERTERS
1. POWERSHUTTLE TORQUE CONVERTER … 3
1.1 DESCRIPTION AND OPERATION… 3
1.2 TECHNICAL SPECIFICATIONS… 4
1.3 OVERHAUL … 4
1.4 INSPECTION … 4
1.5 DISASSEMBLY AND ASSEMBLY… 5
1.6 STALL TEST… 5
1.7 FAULT FINDING… 6
2. POWERSHIFT TORQUE CONVERTER … 7
2.1 DESCRIPTION AND OPERATION… 7
2.2 TECHNICAL SPECIFICATIONS… 8
2.3 OVERHAUL … 8
2.4 INSPECTION … 9
2.5 DISASSEMBLY AND ASSEMBLY… 9
2.6 STALL TEST… 11
2.7 FAULT FINDING… 12
SECTION 21 – TRANSMISSION
1. POWERSHUTTLE TRANSMISSION “TURNER MODEL COM-T4-2025” … 3
1.1 TECHNICAL SPECIFICATIONS… 3
1.2 TIGHTENING TORQUES … 5
1.3 TRANSMISSION CONTROLS… 6
1.4 LUBRICATION… 11
1.5 TRANSMISSION OIL FLOW AND SUPPLY… 12
1.6 TRANSMISSION HYDRAULIC VALVES AND PRESSURE TEST POINTS… 18
1.7 TRANSMISSION POWER FLOW… 19
1.8 TRANSMISSION 2WD COMPONENTS… 23
1.9 TRANSMISSION 4WD COMPONENTS… 26
1.10 TRANSMISSION REMOVAL… 31
1.11 DISASSEMBLY AND ASSEMBLY… 32
1.12 FAULT FINDING … 90
1.13 SPECIAL TOOLS… 93
2. POWERSHIFT TRANSMISSION “DANA T16000” … 94
2.1 TECHNICAL SPECIFICATIONS… 94
2.2 TRANSMISSION CONTROLS… 95
2.3 LUBRICATION … 105
2.4 PRESSURE SPECIFICATIONS AND CHECK POINTS… 106
2.5 TRANSMISSION COOLER… 108
2.6 TRANSMISSION HYDRAULIC DIAGRAM … 109
2.7 OPERATION … 110
2.8 POWER FLOWS… 117
2.9 GEAR AND CLUTCH LAY OUT … 132
2.10 TRANSMISSION REMOVAL AND INSTALLATION … 133
2.11 TRANSMISSION COMPONENTS … 137
2.12 DISASSEMBLY AND ASSEMBLY… 155
2.13 SPECIAL TOOLS… 264
2.14 FAULT FINDING … 265
2.15 FAULT FINDING … 267
SECTION 25 – FRONT AXLES
1. FRONT AXLE 2WD “CARRARO” … 3
1.1 TECHNICAL SPECIFICATIONS… 3
1.2 DISASSEMBLY AND ASSEMBLY… 5
1.3 FAULT FINDING … 23
2. FRONT AXLE 4WD “CARRARO” … 25
2.1 TECHNICAL SPECIFICATIONS… 25
2.2 DISASSEMBLY AND ASSEMBLY… 31
2.3 FAULT FINDING … 77
3. FRONT AXLE 4WS “CARRARO” … 80
3.1 TECHNICAL SPECIFICATIONS… 80
3.2 DISASSEMBLY AND ASSEMBLY… 84
3.3 FAULT FINDING … 137
4. SPECIAL TOOLS… 140
SECTION 27 – REAR AXLE
1. REAR AXLE 2WS … 3
1.1 DESCRIPTION AND OPERATION… 3
1.2 TECHNICAL SPECIFICATIONS… 6
1.3 DISASSEMBLY AND ASSEMBLY… 8
1.4 FAULT FINDING … 27
2. REAR AXLE 4WS “CARRARO”… 28
2.1 TECHNICAL SPECIFICATIONS… 28
2.2 DISASSEMBLY AND ASSEMBLY… 32
2.3 FAULT FINDING … 81
3. SPECIAL TOOLS… 84
SECTION 33 – BRAKES SYSTEM
1. TECHNICAL SPECIFICATIONS… 3
2. HAND BRAKE… 6
2.1 HAND BRAKE ADJUSTMENT … 7
3. BRAKE CYLINDERS … 8
4. OIL ÞÎßÕÛ TANK… 13
5. BLEEDING PROCEDURE… 13
SECTION 35 – HYDRAULIC SYSTEM
1. HYDRAULIC DIAGRAMS … 3
1.1 HYDRAULIC DIAGRAM – 2WS CENTRE PIVOT MECHANICAL MODELS … 3
1.2 HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS… 5
1.3 HYDRAULIC DIAGRAM – 2WS CENTRE PIVOT PILOT MODELS … 7
1.4 HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS … 10
1.5 HYDRAULIC DIAGRAM – 4WS CENTRE PIVOT MECHANICAL MODELS … 13
1.6 HYDRAULIC DIAGRAM – 4WS SIDESHIFT MECHANICAL MODELS… 15
1.7 HYDRAULIC DIAGRAM – 4WS CENTRE PIVOT PILOT MODELS … 17
1.8 HYDRAULIC DIAGRAM – 4WS SIDESHIFT PILOT MODEL … 20
2. HYDRAULIC PUMP… 23
2.1 DESCRIPTION AND OPERATION… 23
2.2 TECHNICAL SPECIFICATIONS… 24
2.3 LOAD SENSING VALVE … 26
2.4 REMOVAL … 28
2.5 COMPONENTS … 29
2.6 DISASSEMBLY AND ASSEMBLY… 30
3. CONTROL VALVES … 34
3.1 CONTROL VALVES “HUSCO” (LB110.B CENTRE PIVOT MECHANICAL MODELS) … 34
3.2 CONTROL VALVES “REXROTH” (MECHANICAL MODELS) … 71
3.3 CONTROL VALVES “REXROTH” (PILOT MODELS) … 87
4. HYDRAULIC SWING SYSTEM … 111
4.1 DESCRIPTION AND OPERATION… 111
4.2 HYDRAULIC OIL FLOW… 112
4.3 PRECISION SWING CONTROL … 114
5. HYDRAULIC CYLINDERS… 117
5.1 LOADER CYLINDER … 118
5.2 LOADER BUCKET CYLINDER … 124
5.3 4X1 BUCKET CYLINDER… 130
5.4 BACKHOE BOOM CYLINDER … 133
5.5 BACKHOE DIPPER CYLINDER… 137
5.6 BACKHOE BUCKET CYLINDER… 141
5.7 SHORT AND LONG TELESCOPIC CYLINDER… 145
5.8 STABILIZER CYLINDER (CENTRE PIVOT MODELS)… 149
5.9 STABILIZER CYLINDER (SIDESHIFT MODELS)… 153
5.10 SWING CYLINDER… 157
5.11 BACKHOE SIDESHIFT LOCKING CYLINDER (SIDESHIFT) … 161
5.12 SPECIAL TOOLS… 163
6. CONTROL LEVERS … 164
6.1 TECHNICAL SPECIFICATIONS… 164
6.2 DESCRIPTION AND OPERATION… 165
6.3 DISASSEMBLY AND ASSEMBLY… 168
6.4 CONTROL LEVER VALVE… 171
7. FAULT FINDING AND FLOW TESTING … 174
7.1 PRELIMINARY CHECKS… 174
7.2 FAULT FINDING (WITH “HUSCO” CONTROL VALVES) – LB110.B CENTRE PIVOT… 175
7.3 PRESSURE TESTING (WITH “HUSCO” CONTROL VALVES) – LB110.B CENTRE PIVOT… 180
7.4 FAULT FINDING (WITH “REXROTH” CONTROL VALVES)… 188
7.5 PRESSURE TESTING (WITH “REXROTH” CONTROL VALVES)… 192
SECTION 39 – CHASSIS
1. DESCRIPTION AND OPERATION… 3
2. REMOVAL AND INSTALLATION COMPONENTS… 6
2.1 COMPONENTS WITHIN THE CHASSIS… 6
2.2 COMPONENTS BELOW THE CHASSIS … 7
2.3 COMPONENTS ATTACHED OUTSIDE THE CHASSIS … 9
2.4 COMPONENTS ATTACHED ABOVE THE CHASSIS… 10
2.5 TIGHTENING TORQUES … 12
SECTION 41 – STEERING SYSTEM
1. STEERING SYSTEM 2WS … 4
2. STEERING SYSTEM 4WS … 7
3. POWER STEERING … 12
3.1 TECHNICAL SPECIFICATIONS… 13
3.2 COMPONENTS … 15
3.3 DISASSEMBLY AND ASSEMBLY… 16
3.4 SPECIAL TOOLS… 33
3.5 FAULT FINDING … 33
SECTION 50 – CAB HEATING AND AIR CONDITIONING
1. TECHNICAL SPECIFICATIONS… 3
2. CAB HEATING… 5
2.1 DESCRIPTION AND OPERATION… 5
3. AIR CONDITIONING… 12
3.1 PRINCIPALS OF AIR CONDITIONING … 12
3.2 SAFETY PRECAUTIONS … 16
3.3 DESCRIPTION AND OPERATION… 17
3.4 FAULT FINDING AND TESTING… 25
3.5 FLUSHING THE SYSTEM … 43
3.6 EVACUATING THE SYSTEM… 45
3.7 CHARGING THE SYSTEM… 46
3.8 COMPONENTS OVERHAUL… 47
3.9 COMPRESSOR … 51
3.10 SPECIAL TOOLS… 65
SECTION 55 – ELECTRICAL SYSTEM
1. GENERALITIES … 3
1.1 TEMPORARY WIRING HARNESS REPAIR … 3
1.2 FAULT FINDING … 4
2. ELECTRICAL DIAGRAMS… 5
2.1 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB … 5
2.2 ELECTRICAL DIAGRAMS – POWERSHIFT CAB … 24
2.3 ELECTRICAL DIAGRAMS – 4WS… 43
2.4 ELECTRICAL DIAGRAMS – ROPS … 62
3. CONTROLS AND INSTRUMENTS … 77
3.1 FRONT INSTRUMENT PANEL … 77
3.2 SIDE INSTRUMENT PANEL … 79
3.3 DIAGNOSTIC SIGNALING … 81
3.4 CALIBRATION OF SPEEDOMETER … 83
3.5 IMMOBILISER CIRCUIT… 84
4. STARTING SYSTEM … 85
4.1 DESCRIPTION AND OPERATION… 85
4.2 FAULT FINDING… 86
4.3 STARTER MOTOR… 89
5. ALTERNATOR… 95
5.1 TECHNICAL SPECIFICATIONS… 95
5.2 DESCRIPTION AND OPERATION… 95
5.3 COMPONENTS … 97
5.4 REMOVAL … 98
5.5 PRELIMINARY CHECK AND TESTS… 99
5.6 FAULT FINDING… 108
6. BATTERY … 109
6.1 TECHNICAL SPECIFICATIONS… 109
6.2 DESCRIPTION AND OPERATION… 109
6.3 BATTERY REPLACEMENT … 110
6.4 MAINTENANCE… 112
6.5 TESTS … 114
6.6 CONNECTING A BOOSTER BATTERY … 116
6.7 BATTERY MASTER SWITCH (optional LB90.B – LB95.B) … 116
7. COMPONENT TESTING … 117
7.1 GENERAL INTRODUCTION … 117
7.2 COMPONENT TESTING … 118
7.3 GROUND POINTS… 118
SECTION 82 – LOADER
1. LOADER ATTACHMENT CONTROLS… 4
2. LOADER BUCKET SELF LEVELING … 7
3. LOADER ATTACHMENT SAFETY STRUT… 10
4. LOADER BUCKET REMOVAL … 12
5. LOADER REMOVAL (2WS) … 15
6. LOADER REMOVAL (4WS) … 17
SECTION 84 – BACKHOE
1. DESCRIPTION AND OPERATION… 3
2. BACKHOE ATTACHMENT MECHANICAL CONTROL VERSION … 6
3. BACKHOE ATTACHMENT PILOT CONTROL VERSION… 12
4. REMOVAL AND INSTALLATION … 14
5. TELESCOPIC DIPPER REVISION… 24

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New Holland L140, L150, L160, L170 Skid Steer Loader Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for New Holland L140, L150, L160, L170 Skid Steer Loader. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This New Holland L140, L150, L160, L170 Skid Steer Loader service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

904 + 686 pages, bookmarked, Searchable, Printable, high quality PDF

New Holland L160, L170 Skid Steer Loader Workshop Manual
Print No. 87634734 English
904 pages

New Holland L140, L150 and L150 (Cab Upgrade Machines) Skid Steer Loader Repair Manual
87634743 NA Replaces 87630658 NA Revised 07-2007 Issued 01-2006
686 pages

EXCERPT:

L150, L150 REPAIR MANUAL TABLE OF CONTENTS
SECTION 00 – GENERAL INFORMATION SECTION 10 – ENGINE
SECTION 29 – HYDROSTATIC TRANSMISSION SECTION 33 – BRAKES AND CONTROLS SECTION 35 – HYDRAULIC SYSTEM
SECTION 37 – TOWING HOOKS AND BALLASTING SECTION 39 – FRAMES
SECTION 44 – AXLES AND WHEELS
SECTION 50 – CAB CLIMATE CONTROL
SECTION 55 – ELECTRICAL SYSTEM
SECTION 82 – FRONT LOADER (BOOM AND MOUNTING PLATE) SECTION 88 – ACCESSORIES
SECTION 90 – PLATFORMS, CAB, BODYWORK, AND DECALS

L160, L170 REPAIR MANUAL COMPLETE CONTENTS
SECTION 00 – GENERAL INFORMATION…3
SECTION 10 – ENGINE…4
SECTION 27 – REAR DRIVE AXLE (GEARBOXES)..6
SECTION 29 – HYDROSTATIC TRANSMISSION ..6
SECTION 33 – BRAKES AND CONTROLS..8
SECTION 35 – HYDRAULIC SYSTEM…9
SECTION 37 – TOWING HOOKS AND BALLASTING…11
SECTION 39 – FRAMES..11
SECTION 44 – AXLES AND WHEELS…12
SECTION 50 – CAB CLIMATE CONTROL … 12
SECTION 55 – ELECTRICAL SYSTEM …13
SECTION 82 – FRONT LOADER (BOOM AND MOUNTING PLATE) ..15
SECTION 88 – ACCESSORIES..16
SECTION 90 – PLATFORMS, CAB, BODYWORK, AND DECALS .. 17
The following pages are the collation of the contents pages from each section and chapter of the L160, L170 Repair Manual. Complete Repair Manual part # 87634733.
The sections used through out all New Holland product Repair Manuals may not be used for each product. Each Repair Manual will be made up of one or several books.
Each book will be labeled as to which sections are in the overall Repair Manual and the sections that each book contains.
The sections listed above are the sections utilized for the L160, L170 Skid Steer.

SECTION 29 – HYDROSTATIC TRANSMISSION
INSPECTION
1. Inspect the handle pivot bearings, 1; replace if worn or damaged.
2. Inspect the control handle for excessive wear or bends in the bearing mounting plates, 2, and pivot stub shafts, 3.
REASSEMBLY
1. Slide the handle sideways over the stub shafts.
2. Install the bearings, 1, on the handle. Install shim washers, 2, to center the handle in the slot, 3.
3. Install shim washers, 4, to reduce side play on the stub shafts. Retain the shims on the stubs shaft with a roll pin, 5.
4. Slide the boot, 6, over the handle and tighten the boot securing bolts.
5. Install a new hand grip, 7, if grip is worn.
REINSTALLATION
1. Place the handle assembly in the unit and install the five handle mounting bolts, 1, and tighten securely.

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New Holland G110.2 / G110.2 6WD Grader Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for New Holland G110.2, G110.2 6WD Grader. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This New Holland G110.2 / G110.2 6WD Grader service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

578 pages, bookmarked, Searchable, Printable, high quality PDF
New Holland G110.2 / G110.2 6WD (Tier 2) GRADER Service Manual
Print No. 604.13.316 English

EXCERPT:
ENGINE G110.2 / G110.2 6WD
Disconnect from the transmission the hydraulic pipes and electrical connections.
Remove screws (1) securing the engine to the frame and lift the engine-transmission assembly using a hoist of appropriate capacity.
Rest the engine-transmission assembly on an appropriate stand.
2.2.2 ENGINE – TRANSMISSION SEPARATION
Remove the cover on the flywheel cover to reach the four screws (1) securing the engine flywheel to the transmission torque converter.
After removing the first screws (1) turn the engine manually until the second screw reaches the hole, then remove it.
Repeat the same operation for the remaining two screws.
Remove the screws securing the transmission group to the engine and using a hoist of appropriate capacity, separate the transmission from the engine.
2.2.3 ENGINE – TRANSMISSION JUNCTION
With the engine resting on an appropriate support, connect the transmission to the engine using a hoist.
Tighten temporarily two outer securing screws.
Insert through the hole on the flywheel housing, the first of the four screws (1) and tighten it temporarily.
Turn the engine manually and tighten the other three screws in a temporary manner as well.
Tighten the outer screws securing the transmission group to the engine in a final manner to a torque of 44 Nm.
Tighten the four inner screws securing the flywheel to the torque converter to a torque of 44 Nm.