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Mazda Protege 1989-2003 Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Mazda Protege 1989-2003. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Mazda Protege 1989-2003 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

2,500+ pages, bookmarked, Searchable, Printable, high quality PDF

EXCERPT:
Piston and Connecting
Rod Assembly
Caution
Protect the connecting rod bolts with rubber sleeves to prevent damage to the crankpin journals.
1. Apply a liberal amount of clean engine oil to the cylinder walls, pistons, and piston rings.
2. Check the piston rings for correct end gap alignment.
3. Insert each piston assembly into the cylinder block with the F mark facing the front of the engine. Use a piston ring compressor (commercially available).
Connecting Rod Cap
1. Measure the connecting rod bearing oil clearances using the same procedure as for the main bearing oil clearance.

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Mazda MX-6/626 1983-2002 Workshop Repair & Service Manual


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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 1987-1997 Mazda MX-6, 1983-2002 Mazda 626. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for 1983-2002 Mazda MX-6/626 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
SCHEDULED MAINTENANCE
I: Inspect
Inspect and clean, repair, adjust, or replace if necessary. (Oil-permeated air cleaner elements cannot be cleaned using the air-blow method.)
Remarks:
• To ensure efficient operation of the engine and all systems related to emission control, the ignition and fuel systems must be serviced regularly. It is strongly recommended that all servicing related to these systems be done by an authorized Mazda Dealer.
• After the described period, continue to follow the described maintenance at the recommended intervals.
• Refer below for a description of items marked * in the maintenance chart.
*1: Also inspect and adjust the power steering and air conditioner drive belts, if installed.
*2: Replacement of the timing belt is required at every 90,000 km (54,000 miles). Failure to replace the timing belt may result in damage to the engine.
*3: If the vehicle is operated under any of the following conditions, change the engine oil and oil filter every 10,000 km (6,000 miles) or shorter.
a. Driving in dusty conditions.
b. Extended periods of idling or low speed operation.
c. Driving for long period in cold temperatures or driving regularly at short distance only.
*4: If the vehicle is operated in very dusty or sandy areas, inspect and if necessary, clean or replace the air cleaner element more often than the recommended intervals.
*5: This is a full function check of electrical systems such as lights, wiper and washer systems (including wiper blades), and power windows.
*6: If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle is operated in extremely humid climates, change the brake fluid annually. Maintenance Interval (Number of months or km (miles), whichever comes first)

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Mazda MX-5 1989-2015 Workshop Repair & Service Manual


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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 1989-2015 Mazda MX-5 (a.k.a. MX-5 Miata). Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for 1989-2015 Mazda MX-5 Miata is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
CONTENTS
Title Section
General Information GI
Pre-Delivery Inspection and
Scheduled Maintenance Services A
Engine B
Lubrication System D
Cooling System E
Fuel and Emission Control Systems F
Engine Electrical System G
Clutch H
Manual Transmission J
Propeller Shaft L
Front and Rear Axles M
Steering System N
Braking System P
Wheels and Tires Q
Suspension R
Body S
Body Electrical System T
Heater and Air Conditioner
Systems U
Technical Data TD
Special Tools ST
Parts Index PI

2008 BRAKES Conventional Brake System – MX-5 Miata

Brake fluid type
SAE J1703, FMVSS 116 DOT-3
1. Remove the bleeder cap from the brake caliper, and connect a vinyl tube to the bleeder screw.
2. Place the other end of the vinyl tube in a clear container, and fill the container with fluid during air bleeding.
3. Working with two people, one should depress the brake pedal a few times and then depress and hold the pedal down.
4. While the brake pedal is being held down, the other person should loosen the bleeder screw using the SST, and bleed any fluid containing air bubbles. Once completed, tighten the bleeder screw.
Tightening torque
Front: 6.9-9.8 N.m {71-99 Kgf.cm, 62-86 in.lbf}
Rear: 6.0-8.0 N.m {62-81 Kgf.cm, 54-70 in.lbf}
5. Repeat Steps 3 and 4 until no air bubbles are seen.
6. Perform air bleeding as described in the above procedures for all brake calipers.
7. After air bleeding, inspect the following:
& Brake operation
& Fluid leakage
& Fluid level

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Mazda MX-3 1992-1998 Workshop Repair & Service Manual


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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Mazda MX-3 1992-1998. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Mazda MX-3 1992-1998 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
1.8L V6 1992 MAZDA ENGINES 1.8L V6
ADJUSTMENTS
VALVE CLEARANCE ADJUSTMENT
1. No valve clearance adjustment is required, as hydraulic valve lash adjusters are used. If noise exists when engine is started, operate engine at 2000-3000 RPM for 10 minutes.
2. If noise stops, valve lash adjuster is operating correctly. If noise still exists, check engine oil level and oil pressure. Oil pressure should be within specification. See ENGINE LUBRICATION SYSTEM under ENGINE OILING. If oil pressure is not within specification, check for defective engine components.
3. If oil pressure is okay, remove valve cover. Push downward on valve lash adjuster. If valve lash adjuster pushes downward, replace valve lash adjuster. See VALVE LASH ADJUSTER under REMOVAL & INSTALLATION. If valve lash adjuster does not push downward, check for worn or damaged camshaft and components.
REMOVAL & INSTALLATION
FUEL PRESSURE RELEASE
1. Start engine. Push release buttons on each corner of rear seat lower cushion. Remove rear seat lower cushion. Disconnect fuel pump electrical connector, located on top of fuel tank.
2. Allow engine to idle until it stalls. Turn ignition off. Reconnect fuel pump electrical connector. Install rear seat lower cushion.
3. Before disconnecting any fuel line connections, cover connection with shop towel to absorb any residual gasoline that may remain in fuel line. Carefully loosen fuel line connection, allowing residual gasoline to be released.
COOLING SYSTEM BLEEDING
1. Fill radiator and coolant reservoir. Start engine and allow to idle until engine is at normal operating temperature and thermostat is open. Accelerate engine to 2200-2800 RPM for 5 minutes.

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Mazda MPV 1989-2012 Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Mazda MPV 1989-2012. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

Mazda MPV 1989-2012 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

2,000+ pages, bookmarked, Searchable, Printable, high quality PDF

EXCERPT:

ENGINE Mechanical – MPV
CYLINDER HEAD GASKET REPLACEMENT [AJ]
WARNING:
Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel. Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”. (See FUEL LINE SAFETY PROCEDURE .)

Drain the engine coolant. (See COOLING SYSTEM SERVICE WARNINGS [AJ] .)
Remove the water pump. (See WATER PUMP REMOVAL/INSTALLATION [AJ] .)
Remove the timing chain. (See TIMING CHAIN REMOVAL/INSTALLATION [AJ].)
Install the No.3 engine mount rubber and joint bracket. (See TIMING CHAIN REMOVAL/INSTALLATION [AJ].)
Remove in the order indicated in Fig. 68.
Install in the reverse order of removal.