Month: February 2016

1983-2015 BMW Motorrad Workshop Repair & Service Manual (7.7 GB DVD)

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INSTANT DOWNLOAD

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This is the same type of official service manual your local dealer will use when doing a repair for 1983-2015 BMW Motorcycles (all models). This manual has detailed illustrations as well as step by step instructions. All pages are printable, so run off what you need and take it with you into the garage or workshop. These manuals are your number one source for repair and service information. They are specifically written for the do-it-yourself-er as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your vehicle working properly. Each manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with photos and illustrations, that guide the reader through each service and repair procedure.

This quality manual is 100% complete and intact, no missing/corrupt pages/sections to freak you out! Buy from responsible seller and get instant download now without surprise; this manual is exactly as described.

This complete official full workshop service repair manual for 1983-2015 BMW Motorrad includes:
* Instructions guide you through every repair procedure step by step.
* Detailed sub-steps expand on repair procedure information
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

EXCERPTS:

RSD issue No. 2015/05, 34th edition

1. General information on Repair and Service Data BMW Motorrad RSD
As of its issue, this new Repair and Service Data BMW Motorrad RSD supersedes the most recent editions of the Repair and Service Data BMW Motorrad RSD.

1.1 Table: List of models, ECE
This Repair and Service Data BMW Motorrad RSD contains information on the following ECE models

List of models, ECE (-> US)
TYPE Model Model year Test VINs for BMW Service
0A01 R 1200 GS (K50) 2013 Z107000
0A02 R 1200 GS Adventure (K51) 2014 Z200000
0A03 R 1200 RT (K52) 2014 Z230000
0A04 R 1200 R (K53) 2014 Z270000
0A05 R 1200 RS (K54) 2015 Z355800
0A06 R nineT (K21) 2014 Z417500
0A21 R 1200 GS (K50) 2014 Z310507
0A22 R 1200 GS Adventure (K51) 2014 Z313001
0A31 R 1200 GS (K50) 2015 R905002
0A32 R 1200 GS Adventure (K51) 2015 T0A32XX
0B01 F 700 GS (K70/11) 2013 ZZ75500
0B02 F 800 GS (K72/11) 2013 Z000000
0B03 F 800 GT (K71/11) 2013 Z045000
0B04 F 800 R (K73/11) 2014 Z291000
0B05 F 800 GS Adventure (K75) 2013 Z300000
0B22 F 800 GS (K72/11) 2013 Z427004
0B23 F 800 GS (K72/11) 2014 R902001
0B24 F 800 R (K73/11) 2015 Z602195
0B25 F 800 GS Adventure (K75) 2013 Z441501
0C03 C evolution (K17) 2013 Z318500
0D01 HP4 (K42) 2013 ZF91000
0D02 S 1000 R (K47) 2014 Z400000
0D03 S 1000 XR (K49) 2015 Z442500
0D10 S 1000 RR (K46/12) 2014 Z328000
0131 C 600 Sport (K18) 2012 ZZ44500
0133 C 650 GT (K19) 2012 ZZ64500
0135 G 650 GS (R13/40) 2011 Z082206
0136 G 650 GS Sertão (R13/40) 2011 ZF80200
0137 G 650 GS Sertão (R13/40) 2012 Z385701
0141 G 650 Xcountry (K15) 2008 XC00000
0145 G 450 X (K16) 2009 ZV00000
0161 F 650 1993
0162 F 650 1997
0163 F 650 ST 1997
0164 G 650 Xcountry (K15) 2007 XA63555
0165 G 650 Xchallenge (K15) 2007 XA82930
0167 G 650 Xmoto (K15) 2007 XB02630
0171 G 650 GS (R13/31) 2009 ZZ31010
0172 F 650 GS 2000,2002
0173 F 650 GS Dakar 2000,2002
0174 F 650 CS 2002
0175 F 650 GS 2004 ZT09800
0176 F 650 GS Dakar 2004 ZP97570
0177 F 650 CS 2004
0178 G 650 GS (R13/31) 2009 (This model is not available in all markets) ZW11500
0180 G 650 GS (R13/31) 2009 ZW87300
0188 G 650 GS (R13/40) 2011 ZZ01000
0191 C1-125 2000,2002
0192 C1-200 2001,2002
0215 F 800 R (K73) 2011 ZP70200
0216 F 800 S (K71) 2006 ZP23100
0217 F 800 R (K73) 2009 ZS40060
0218 F 650 GS (K72) 2008 ZT25033
0219 F 800 GS (K72) 2008 ZT62100
0224 F 800 R (K73/02) 2013 R900001
0225 F 800 GS (K72) 2011 Z063210
0234 F 800 ST (K71) 2006 ZR09200
0303 R 1200 GS (K25/11) 2008 ZU06100
0307 R 1200 GS (K25) 2004 ZU72800
0308 R 1150 Rockster 2003
0309 R 1200 C Montauk 2004
0310 HP2 Megamoto (K25/03) 2007 ZT95500
0328 R 1200 ST (K28) 2005 ZL86900
0329 R 1200 C 2004
0330 R 900 RT (K26/11), Special vehicle 2010 ZW66900
0362 R 1200 C Independent 2004
0366 R 1200 S (K29) 2006
0367 R 900 RT (K26), Special vehicle 2006 ZM75400
0368 R 1200 RT (K26) 2005 ZR68500
0369 HP2 Enduro (K25/HP) 2005
0377 R 100 R
0378 R 1200 R (K27) 2007 ZS23000
0380 R 1200 GS Adventure (K25/12) 2008 ZU48550
0382 R 1200 GS Adventure (K25/02) 2006 ZU99300
0400 R 1200 R (K27/11) 2011 ZY70100
0401 R 850 R 1994,1996
0402 R 1100 R 1994,1996
0403 R 850 GS 1999
0404 R 1100 GS 1993
0405 R 1200 C Independent 2000
0411 R 1100 RS 1992
0412 R 850 RT 1997
0413 R 1100 RT 1995
0414 R 850 GS 2001
0415 R 1150 GS 2000,2002,2003
0417 R 850 RT 2001
0419 R 1150 RT 2000
0421 R 850 C 1998
0422 R 1100 S 1999,2001
0424 R 1200 C 1998
0426 R 100 CS 1981
0427 R 100 RS 1981
0428 R 850 R 2003
0429 R 1150 R 2001
0430 R 1200 RT (K26/11) 2010 ZW29000
0441 R 1150 GS Adventure 2002,2003
0442 R 1200 CL 2003
0447 R 1150 RS 2001
0450 R 1200 GS (K25/31) 2010 ZX01000
0451 R 65 1984,1985
0452 R 65 1985
0453 R 80 1985
0455 R 100 RS 1987
0457 R 80 RT 1984,1985
0458 HP2 Sport (K29/HP) 2008 ZS60100
0459 R 100 RT 1987
0467 R 80 R 1991
0469 R 100 RT 1987
0470 R 1200 GS Adventure (K25/32) 2010 ZY00500
0471 R 80 GS 1988
0473 R 100 GS 1988
0474 R 100 GS PD 1989
0475 R 80 GS 1996
0481 R 80 GS 1991
0483 R 100 GS 1991
0484 R 100 GS PD 1991
0486 R 100 R 1991
0491 R 80 R Mystik 1991
0493 R 100 R Mystik 1991
0501 K 100 1984
0502 K 100 RS 1984
0503 K 100 RS 1984
0504 K 100 RT 1987
0505 K 100 RT 1984
0506 K 100 LT 1987
0507 S 1000 RR 2010 Z070200
0508 K 1300 S (K40/11) 2009 ZV65100
0518 K 1300 R (K43/11) 2009 ZV77100
0521 K 100 1988
0522 K 1100 RS 1993,1994
0523 K 100 RS 1990
0524 S 1000 RR (K46/11) 2011 Z028500
0525 K 1 1989
0526 K 1100 LT 1992,1994
0538 K 1300 GT (K44/31) 2009 ZW00100
0544 K 1200 RS 1997
0545 K 1200 LT 1999,2001
0547 K 1200 RS 2001
0548 K 1200 GT 2003
0549 K 1200 LT (K589/03) 2004 ZR77200
0561 K 75 1985
0562 K 75 1987
0563 K 75 S 1986
0564 K 75 C 1987
0565 K 75 RT 1991
0566 K 75 RT 1992
0581 K 1200 S (K40) 2004 ZR89900
0584 K 1200 R (K43) 2005 ZN21990
0585 K 1200 R Sport (K43/HV) 2007
0587 K 1200 GT (K44) 2006 ZN74300
0601 K 1600 GT (K48) 2011 ZY40100
0602 K 1600 GTL (K48) 2011 ZZ13050
0603 K 1600 GTL Exclusive (K48) 2014 ZZ18500

1.2 Table: List of models, US
This Repair and Service Data BMW Motorrad RSD contains information on the following US models

List of models, US (-> ECE)
TYPE Model Model year Test VINs for BMW Service
0A11 R 1200 GS (K50) 2013 Z183000
0A12 R 1200 GS Adventure (K51) 2014 Z094900
0A13 R 1200 RT (K52) 2014 Z190000
0A14 R 1200 R (K53) 2014 Z196500
0A15 R 1200 RS (K54) 2015 Z377800
0A16 R nineT (K21) 2014 Z397200
0B11 F 700 GS (K70/11) 2013 ZF84000
0B12 F 800 GS (K72/11) 2013 ZL05000
0B13 F 800 GT (K71/11) 2013 ZF86700
0B14 F 800 R (K73/11) 2014 ZC97100
0B15 F 800 GS Adventure (K75) 2013 ZF89300
0D11 HP4 (K42) 2013 ZC96500
0D12 S 1000 R (K47) 2014 Z198500
0D13 S 1000 XR (K49) 2015 Z461500
0D21 S 1000 RR (K46/12) 2014 Z351000
0132 C 600 Sport (K18) 2012 ZC93000
0134 C 650 GT (K19) 2012 ZC93500
0146 G 650 GS Sertão (R13/40) 2011 ZC95002
0151 G 650 Xcountry (K15) 2008 XB93220
0166 F 650 1997
0168 F 650 ST 1997
0179 G 650 GS 2009 (This model is not available in all markets) ZW16400
0182 F 650 GS 2000
0183 F 650 GS Dakar 2000
0184 F 650 CS 2001
0185 F 650 GS 2004 ZL44600
0186 F 650 GS Dakar 2004
0187 F 650 CS 2004
0189 G 650 GS (R13/40) 2011 ZY93700
0194 G 650 Xcountry (K15) 2007 XB20360
0195 G 650 Xchallenge (K15) 2007 XB40906
0197 G 650 Xmoto(K15) 2007 XB60430
0226 F 800 S (K71) 2006 ZP00590
0227 F 800 R (K73) 2009 ZS50020
0228 F 650 GS (K72) 2008 ZT94013
0229 F 800 GS (K72) 2008 ZU00009
0244 F 800 ST (K71) 2006 ZR11200
0313 R 1200 GS (K25/11) 2008 ZU44600
0317 R 1200 GS (K25) 2004 ZR43530
0318 R 1150 Rockster 2003
0319 R 1200 C Montauk 2004
0320 HP2 Megamoto (K25/03) 2007 ZK99520
0338 R 1200 ST (K28) 2005
0340 R 900 RT (K26/11), Special Vehicle 2010 ZU43605
0379 R 1200 C 2004
0387 R 900 RT (K26), Special Vehicle 2006 ZN00030
0388 R 1200 RT (K26) 2005 ZT12300
0389 HP2 Enduro (K25/HP) 2005
0390 R 1200 GS Adventure (K25/12) 2008 ZT98020
0391 R 1200 C Independent 2004
0396 R 1200 S (K29) 2006
0397 R 1200 GS Adventure (K25/02) 2006 ZP62200
0398 R 1200 R (K27) 2007 ZS26100
0406 R 850 R 1995
0407 R 1100 R 1995
0408 R 850 GS 1995
0409 R 1100 GS 1995
0416 R 1100 RS 1992
0418 R 1100 RT 1995
0431 R 850 C 1999
0432 R 1100 S 1998
0433 R 1200 C Independent 2001
0434 R 1200 C 1996
0436 R 100 CS -1984
0437 R 100 RS -1984
0438 R 850 R 2001
0439 R 1150 R 2001
0440 R 1200 RT (K26/11) 2010 ZW18000
0449 R 100 RT 1985
0460 R 1200 GS (K25/31) 2010 ZX50300
0461 R 100 1990
0462 R 65 1987
0463 R 80 1987
0464 R 80 RT 1987
0466 R 100 RS 1987
0468 HP2 Sport (K29/HP) 2008 ZS70010
0469 R 100 RT 1987
0476 R 80 GS 1987
0477 R 850 RT 2003
0478 R 100 GS 1987
0479 R 100 GS PD 1987
0480 R 1200 GS Adventure (K25/32) 2010 ZX65400
0487 R 100 R 1991
0488 R 100 GS 1990
0489 R 100 GS PD 1990
0490 R 1200 R (K27/11) 2011 ZX96600
0492 R 1150 GS Adventure 2002
0495 R 1150 GS 1999
0496 R 1200 CL 2002
0497 R 100 R Mystik 1991
0498 R 1150 RS 2001
0499 R 1150 RT 2001
0509 K 1300 S (K40/11) 2009 ZV93200
0511 K 100 1983
0513 K 100 RS 1987
0514 K 100 RT 1987
0516 K 100 LT 1988
0517 S 1000 RR 2010 ZV40400
0519 K 1300 R (K43/11) 2009 ZW10020
0532 K 1100 RS 1992
0533 K 100 RS 1991
0534 S 1000 RR (K46/11) 2011 ZL15000
0535 K 1 1989
0536 K 1100 LT 1990
0539 K 1300 GT (K44/31) 2009 ZV96800
0554 K 1200 RS 1996
0555 K 1200 LT 1998
0557 K 1200 RS 2000
0558 K 1200 GT 2003
0559 K 1200 LT (K589/03) 2004 ZL74045
0571 K 75 1985
0572 K 75 S 1986
0573 K 75 RT 1991
0574 K 75 C 1987
0591 K 1200 S (K40) 2004 ZM29500
0594 K 1200 R (K43) 2005 ZN56450
0595 K 1200 R Sport (K43/HV) 2007
0597 K 1200 GT (K44) 2006 ZN47400
0611 K 1600 GT (K48) 2011 ZX80030
0612 K 1600 GTL (K48) 2011 ZZ20530
0613 K 1600 GTL Exclusive (K48) 2014 ZZ27500

1.3 Model selection by Vehicle Identification Number (VIN)
The information for some models might be structured by construction status and equipment variants. Consequently, it is advisable to search by entering the Vehicle Identification Number (VIN) (the last seven alphanumeric characters), because this will identify a specific motorcycle. This is an access channel for automatically identifying the construction status and the optional extras for motorcycles built in the period since 1996.

Test VINs have been created for some type codes; these test VINs can be used to generate the dynamic maintenance schedule. For more information see the ECE and US model overviews.

1.4 Abbreviations for the validity screen
OE: Optional Extra

OA: Optional Accessory

AS: Alternative Standard version

NV: National Variant

U: Construction status retrofit

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INSTANT DOWNLOAD

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TNV Series Diesel Engine (WEBMTNV000) – SAMPLE

Komatsu Diesel Engines (TNV, 108, 114E, 125, 140, 155, 170, 6D105, 6D170 series) Workshop Repair & Service Manual

This is the same type of official service manual your local dealer will use when doing a repair for Komatsu Engines (TNV, 108, 114E, 125, 140, 155, 170, 6D105, 6D170 series) in PDF format. This manual has detailed illustrations as well as step by step instructions. All pages are printable, so run off what you need and take it with you into the garage or workshop. These manuals are your number one source for repair and service information. They are specifically written for the do-it-yourself-er as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your vehicle working properly. Each manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with photos and illustrations, that guide the reader through each service and repair procedure.

This quality manual is 100% complete and intact, no missing/corrupt pages/sections to freak you out! Buy from responsible seller and get instant download now without surprise; this manual is exactly as described. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices.

This complete official full workshop service repair manual includes:
* Instructions guide you through every repair procedure step by step.
* Detailed sub-steps expand on repair procedure information
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

“6D105 Series Diesel Engine (SEBE61360109).pdf”
350 pages, Shop Manual
engine model: 6D105-1A, 6D105-1C, 6D105-1D, S6D105-1, S6D105-1B, S6D105-1C, S6D105-1E, S6D105-B-1,
applicable machine: D40A,P-3, D41A,E,P-3, D41S, Q-3, EC170Z-1, EC170ZS-1, EG75-2, EG75S-2, EG80-1, EG80S-1, EG100-2, EG100S-2, EG125-1, EG125S-1, GD405A-1, GD500R-2, GD505A-2, GD505R-2, GD611A-1, GD661A-1, GD521A-1, GD521R-1, GD523A-1, JV100A-1, LW160-1, LW200-1, LW200L-1, PC150-1, PC150LC-1, PC200-1, PC200-2, PC200-3, PC200LC-2, PC200LC-3, PC220-1, PC220-2, PC220LC-2, PC220-3, PC220LC-3, W60, W60-2, W70, W70-2, W70-3, W90-2, W90-3, WA200-1, WA300-1, WA320-1,

“6D170-1 Series Diesel Engine (SEBES6161000).pdf”
188 pages, Shop Manual
engine: S6D170-1, SA6D170-B-1, SA6D170-A-1

“108 Series Diesel Engine (SEBE62210104).pdf”
254 pages, Shop Manual
engine model: S6D108-1
applicable machine: EG185B-L-1, D57S-1, PC300-5, PC300HD0-5, PC360LC-5, SA6D108-M-1, WA320-3, WA380-3, WA420-3, Sugar sane harvester AUSTOFT in AUSTRALIA, Generator DENYO DCA 180

“114E-3 Series Engine (SEN00169-00).pdf”
102 pages, Shop Manual
engine: SAA6D114E-3
applicable machine: D65EX-15, D65PX-15, D65WX-15, PC300-7, PC300LC-7, PC350-7, PC350LC-7, WA430-6

“125-2 Series Diesel Engine (SEBM006410).pdf”
366 pages, Shop Manual
engine: 6D125-2
applicable machine: D53A-17, D53P-17, D58E-1, D58P-1, D65E-12, D70LE-12
engine: S6D125-2
applicable machine: D60, D60P-12, D65P-12, D65PX-12, D65EX-12, PX-12, D75-S-5, D85A-21, D85A-21S, D85A-21B, D85A-21D, D85E-21, D85P-21, D85C-21, D85E-SS-2, D85E-SS-2A, D87E, D67P-2, LW250-5, CS210-1, FD250-2, FD400-2, EG220BS-2, DCA-220SSK (MQ generator)
engine: SA6D125-2
applicable machine: PC400-6C, PC400LC-6, PC450-6 MIGHTY, PC450LC-6 MIGHTY, HD255-5, WA470-3, WA450-3 (USA), BR500JG-1, FD430-2, EG300BS-5, DCA-300SK, DCA300SPK, J6D125E-G1-2
engine: SAA6D125-2
applicable machine: PC400-6, PC400-6 (USA), PC400AC-6, BR550JG-1, SAA6D125-P400

“140-3 Series Diesel Engine (SEBM022209).pdf”
376 pages, Shop Manual
engine: SA6D140E-3
applicable machine: D155AX-5, PC600-6, WA500-3, DCA400SSK
engine: SAA6D140E-3
applicable machine: HD325-6, HM350-1, HM400-1, PC750-6, PC750LC-6, PC750-7, PC800-6, PC800-7, PC1800-6 (USA)
engine: SSA6D140E-3
applicable machine: D275A-5, D275AX-5

“155-4 Series Engine (SEBE6120A04).pdf”
376 pages, Shop Manual
engine: S4D155-4, S4D155-4 (with Starting Motor, SN: 10011~19999), S4D155-4 (with 2G82 Starting Engine, SN: 10011~19999 [option]), S4D155-4 (with Starting Motor, SN: 20000~24804), S4D155-4 (D150, 155A-1, SN: 24805 and up), S4D155G-4, SA4D155-4, 2G84-8 (Gasoline Engine), 2K68 (Gasoline Engine), 28K (Gasoline Engine)
applicable machine: D80A-17, D85A-17, D95S-1, D150A-1, D155A-1, D155S-1, D155W-1, D155C-1, D155A-2, D355A-1, D355A-3, D355C-3, EG300-1, EG300-2

“170-3 Series Diesel Engine (QSK23) (SEBM023412).pdf”
454 pages, Shop Manual
engine: SA6D170E-3
applicable machine: D375A-5
engine: SAA6D170E-3
applicable machine: PC1250-7, WA600-3, WA700-3, WD600-3, HD465-7, HD605-7, Generator
engine: SAA6D170E2-3
applicable machine: DCA-800SSK2 (DENYO GENERATOR)
engine: SAA6D170E-P910
applicable machine: EGS950-6 Generator
engine: SAA6D170E-P970
applicable machine: EGS1050-7 Generator

“TNV Series Diesel Engine (WEBMTNV000).pdf”
280 pages, Shop Manual
Komatsu TNV (3D82AE/3D84E/3D88E/4D88E/4D98E/4D106/S4D84E/S4D98E/S4D106) Series Shop Manual
applicable machine model:
PC27R-8, PC35R-8, PC45R-8, PC75R-2, PW75R-2, PC95R-2, PW95R-2, PC110R-1, PW110R-1, SK510-5, SK714-5, SK815-5, SK815-5 turbo, SK818-5, SK820-5 turbo, SK1020-5, SK1020-5 turbo, SK1026-5 turbo, WB70A-1, WB98A-2, WB91R-2, WB93R-2, WB97R-2, WB97S-2, WB150AWS-2
engine model (Yanmar): 3TNV82A-M5FA, 3TNV88-N5FA, 4TNV88-N5FA, 4TNV98-X2FB, 4TNV98-X2FB, 4TNV106-S2FB, 4TNV106T-W2FB, 3TNV84-K5FD, 4TNV88-K5FD, 4TNV84T-K5FD, 4TNV84T-K5FD, 4TNV98-N2FE, 4TNV98T-N2FE, 4TNV98-N2FA, 4TNV106T-S2FC, 4TNV106-S2FA, 4TNV106T-S2FA
engine model (Komatsu): 3D82AE-5MFA, 3D88E-5NFA, 4D88E-5NFA, 4D98E-2XFB, 4D106-2SFB, 4D1062SFB, S4D106-2WFB, 3D84E-5KFD, 4D88E-5KFD, S4D84E-5KFD, 4D98E-2NFE, S4D98E-2NFE, 4D98E-2NFA, S4D106-2SFC, 4D106-2SFA, S4D106-2SFA

EXCERPTS:

1.6 Exhaust gas emission regulation
The engines in this manual have been certified by the US EPA, California ARB and/or the 97/68/EC
Directive.
California
Proposition 65 Warning
Diesel engine exhaust and some of its constitutions are known to the State of California to cause cancer, birth defects, and other reproductive harm.
California
Proposition 65 Warning
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.

2.4 Sensor Inspection
2.4.1 Oil pressure switch
Disconnect the connector from the oil pressure switch.
Keep the voltammeter probes in contact with the switch terminal and cylinder block while operating the engine. It is abnormal if circuit is closed.
2.4.2 Thermo switch
Place the thermo switch in a container filled with antifreeze or oil. Heat it while measuring the fluid temperature. The switch is normal if the voltammeter shows continuity when the fluid temperature is 107 113 deg C.

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