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JCB Loadall 504B, 526, 526S, 528-70, 528S Factory Service & Shop Manual


Pages from 9803-3710 – JCB Rear Engine Loadalls (526, 526S, 528-70, 528S) Service Manual

MJCB504LOA528OPES.zip
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for JCB Loadall 504B, 526, 526S, 528-70, 528S. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Loadall 504B, 526, 526S, 528-70, 528S service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9803-3610U – JCB Loadall 504B, 526 Service Manual.pdf
9803-3650 – JCB Loadall 528-70 & 528S Service Manual.pdf
9803-3710 – JCB Rear Engine Loadalls (526, 526S, 528-70, 528S) Service Manual.pdf

EXCERPT:
General Information 1
Care & Safety 2
Routine Maintenance 3
Attachments A
Body & Framework B
Electrics C
Controls D
Hydraulics E
Transmission F
Brakes G
Steering H
Engine K

Service Manual
Rear Engine Loadalls
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section A – Attachments
Section B – Body and Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Steering
Section K – Engine

Dismantle, Inspection and Assemble
Before removing and dismantling the pump, check the output flow and pressure, see Technical Data. If the pump performance is below that specified and cannot be corrected at the relief valve, it should be renewed complete. Renewal of individual components such as gears, bearings and housing will not effect a permanent cure. If the pump output is satisfactory but there is evidence of external leakage, the pump should be removed and dismantled for re-sealing only.
Before dismantling, ensure that the exterior of the pump and the working area are thoroughly cleaned and free of possible sources of contamination.
Dismantle
1 K Fig 40. ( T E-58). Match mark the pump body 8, priority valve body 6 and mounting flange 11 to ensure correct re-assembly.
2 Hold the input drive gear 3 in a vice fitted with softjaws.
Bend back the lock-washer tabs flat and loosen the retaining nut 1.
Important: Do not hammer the pump driveshaft or the pump internal components will be damaged.
3 Using a suitable puller, remove the input gear 3.
Retain the woodruff key 4.
4 Remove the four screws 5 securing the priority valve assembly 6 to the pump body 8 and place the priority valve assembly to one side.
5 Remove the four nuts 9 and washers 10, separate the mounting flange 11 from the pump body 8 using a soft faced hammer.
6 Drift out the outer shaft seal 13, then remove the retaining circlip 14 and finally remove the inner shaft seal 15 from the mounting flange, ensuring that the shaft seal recess is not damaged.
7 Grasp the driveshaft 19 and remove complete with the driven gear assembly 20 and balance plate 16.
Mark the balance plate to ensure correct refitment.
Note: Further dismantling of the driveshaft gear and driven gear assemblies 19 and 20 is not recommended.

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JCB WLS 467 Factory Service & Shop Manual


Pages from 9813-0500 – JCB Wheeled Loading Shovel (WLS) 467 Service Manual

MJCB467WLSOPES.zip
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for JCB Wheeled Loading Shovel (WLS) 467. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Wheeled Loading Shovel (WLS) 467 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9813-0500 – JCB Wheeled Loading Shovel (WLS) 467 Service Manual.pdf

EXCERPT:
467 Wheeled Loading Shovel
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Maintenance
Section A – Attachments
Section B – Body and Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Steering
Section K – Engine

Bleeding the System
!MWARNING
Before proceeding with the bleeding procedure it is important to ensure that the park brake is engaged and that one pair of wheels is blocked on both sides.
BRAK-1-2
Note: The braking systems are fed from the main hydraulic system and incorporate brake accumulators.
These allow approximately nine applications of the brakes with the engine stopped.
Bleed each axle separately:
– Attach a tube to the brake bleed screw, located near the axle centre. Make sure that the free end of the tube is immersed in fluid contained in a suitable container.
– Open the brake bleed screw and fully depress the brake pedal. Hold the pedal fully depressed until air free fluid flow from the bleed screw.
– Close the brake bleed screw with the pedal fully depressed.
Repeat the procedure for the rear axle.
Check the hydraulic fluid level.

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JCB WLS 446, 456 Factory Service & Shop Manual


Pages from 9803-4180 – JCB Wheeled Loading Shovel (WLS) 446, 456 Service Manual

MJCB446WLS456SOPES.zip
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for JCB Wheeled Loading Shovel (WLS) 446, 456. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Wheeled Loading Shovel (WLS) 446, 456 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9803-4180 – JCB Wheeled Loading Shovel (WLS) 446, 456 Service Manual.pdf

EXCERPT:
Service Manual
Wheeled Loading Shovel – 446, 456
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section A – Attachments
Section B – Body and Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Steering
Section K – Engine

Checking Maximum Pressure
The maximum pressure can be checked by operating one of the auxiliary services since they do not employ ARVs.
1 Fit a 0-400 (6000 lbf/in2) bar pressure gauge at test connector A. K Fig 55. ( T E-90).
2 Start engine and allow to idle.
3 Operate an auxiliary service and observe the maximum system pressure registered on the gauge.
If this figure does not comply with the figure stipulated in the K Technical Data ( T E-1) the pressure must be adjusted at the pump as follows:
a Remove acorn nut F using a 17 mm spanner.
K Fig 54. ( T E-89).
b Release lock nut G using a 17 mm spanner.
c Using a 3 mm Allen key, adjust H until the appropriate pressure registers on the gauge.
d Tighten lock nut G ensuring pressure stays constant.
e Refit acorn nut F.

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JCB WLS 434S Factory Service & Shop Manual


Pages from 9803-9420 – JCB Wheeled Loading Shovel (WLS) 434S Service Manual

MJCB434SOPES.zip
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for JCB Wheeled Loading Shovel (WLS) 434S. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Wheeled Loading Shovel (WLS) 434S service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9803-9420 – JCB Wheeled Loading Shovel (WLS) 434S Service Manual.pdf

EXCERPT:
Service Manual
Wheeled Loading Shovel – 434S
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section A – Attachments
Section B – Body and Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Hydraulic Steering
Section K – Engine

Typical Ram
Dismantle and Assembly
K Fig 66. ( T E-100). The numerical sequence shown on the illustration is intended as a guide to dismantling.
Dismantle
1 Place ram assembly on a locally manufactured strip/ rebuild bench. K Fig 65. ( T E-99).
Fig 65.
2 Use the correct size spanner to release end cap 66-1 and remove the piston rod assembly 66-9 from the cylinder.
!MWARNING
If air or hydraulic pressure is used to force out the piston assembly, ensure that the end cap is securely fitted. Severe injury can be caused by a suddenly released piston rod.
3 Position piston rod assembly on bench in place of ram cylinder. Remove seals 66-5, 66-6 and wear ring 66-4, 66-7 from piston head 66-3.
4 Extract dowel 66-2 from the piston head using the appropriate sized screw threaded into the extractorhole.
5 Use the correct size spanner, remove piston head 66- 3 from rod 66-9 and remove ‘O’ ring 66-8.
6 Remove gland bearing and end cap 66-1 from piston rod and remove the ‘O’ ring 66-10, wiper seal 66-12 and rod seal 66-11. Check end cap bearing for damage, scores or nicks. If damaged, the bearing must be replaced as part of the end cap assembly.
7 Ensure that metal components are free from scoring, nicks and burrs. A damaged piston rod will impair the life of the gland seals. Check the bore of the ram cylinder for damage.

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JCB WLS 432ZX Factory Service & Shop Manual


Pages from 9813-0800-4 – JCB Wheeled Loading Shovel (WLS) 432ZX Service Manual


INSTANT DOWNLOAD


Complete workshop & service manual with electrical wiring diagrams for JCB Wheeled Loading Shovel (WLS) 432ZX. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Wheeled Loading Shovel (WLS) 432ZX service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
550-43477-1 – JCB Wheeled Loading Shovel (WLS) 432ZX Service Manual.pdf
9813-0800-4 – JCB Wheeled Loading Shovel (WLS) 432ZX Service Manual.pdf

EXCERPT:
Service Manual
WLS 432ZX
Service Manual – WLS 432ZX
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section B – Body and Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Steering
Section K – Engine

Loader Valve – Arms Raise/Lower
When the raise operation is selected, servo-pressure is applied to the Loader Valve section LV1 and the spool A is moved from the neutral position. Oil is sent to the waisted section at B through an open load check valve at C to port B. From port B the oil is sent to the ram. Simultaneously the line from the rod side of the ram enters the loader valve at port A and is connected to exhaust at D. The rams extend and raise the arms.
When the lower operation is selected, servo-pressure moves the spool so that the pressure and return line galleries are interchanged. Pressure oil is sent from port A and port B is connected to the exhaust. The rams retract to give a controlled lowering of the arms.


INSTANT DOWNLOAD