Month: August 2018

Pages from 9803-9340 – JCB Backhoe Loader Mini CX, Mini CX 4×4, Micro Tier 3 Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB Backhoe Loader Midi CX, Mini CX, Mini CX 4×4, Micro. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Backhoe Loader Midi CX, Mini CX, Mini CX 4×4, Micro service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9803-9340 – JCB Backhoe Loader Mini CX, Mini CX 4×4, Micro Tier 3 Service Manual.pdf
9803-9400 – JCB Backhoe Loader Midi CX Service Manual.pdf

EXCERPT:
Service Manual
Midi CX Backhoe Loader
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Maintenance
Section A – Attachments
Section B – Body and Framework
Section C – Electrics
Section D – Controls
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Steering
Section K – Engine
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Service Manual
Mini CX
Section 1 – General Information
Section 2 – Care & Safety
Section 3 – Routine Maintenance
Section A – Attachments
Section B – Body & Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Steering
Section K – Engine
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High Pressure Relief Valve
Dismantling and Assembly
The components of the high pressure relief valve are shown at A. There is a second relief valve underneath the pump.
Use a suitable protection sleeve B when assembling backup ring C and ‘O’ ring D. Make sure the ‘O’ ring is fitted on the pressure side as shown.
After assembly the valve setting should be checked.
Low Pressure Relief Valve
Dismantling and Assembly
The components of the low pressure relief valve are shown at E.
Wrap tape around the threads of the valve cap when fitting the ‘O’ ring.
After assembly the valve setting should be checked.
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Pages from 9803-6560 – JCB Hydraulic Excavator JZ235, JZ255 – TIER III AUTO Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB Hydraulic Excavator JZ235, JZ255 – TIER III AUTO. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Hydraulic Excavator JZ235, JZ255 – TIER III AUTO service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9803-6560 – JCB Hydraulic Excavator JZ235, JZ255 – TIER III AUTO Service Manual.pdf

EXCERPT:
Service Manual
JZ235, JZ255 – TIER III AUTO
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section B – Body & Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section J – Track and Running Gear
Section K – Engine
…
Electrical System
Battery
Note: Before commencing work on the battery you must read the following procedure in Health and Safety; K Battery ( T 3-5).
Note: If a battery requires replacement then both batteries must be replaced.
Battery Isolator
To disconnect the batteries from the machine electrics a battery isolator has been fitted.
Important: DO NOT use the battery isolator when the engine is running, this may result in damage to the machine electrics.
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Pages from 9803-9910 – JCB Hydraulic Excavator JZ140 Service Manual

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INSTANT DOWNLOAD

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Complete workshop & service manual with electrical wiring diagrams for JCB Hydraulic Excavator JZ70, JZ140, JZ140 ZTS. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Hydraulic Excavator JZ70/JZ140/JZ140 ZTS service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9803-6030 – JCB Hydraulic Excavator JZ70 Service Manual.pdf
9803-6530 – JCB Hydraulic Excavator JZ140 ZTS Service Manual.pdf
9803-9910 – JCB Hydraulic Excavator JZ140 Service Manual.pdf

EXCERPT:
Service Manual
JZ140
Service Manual – JZ140
Section 1 – General Information
Section 2 – Care & Safety
Section 3 – Maintenance
Section B – Body & Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section J – Track & Running Gear
Section K – Engine
…
Changing the Inner Air Filter Element
Note: Do not attempt to wash or clean the elements – they must only be renewed.
Note: Do not run the engine with the dust valve F removed.
Note: Change the outer element more frequently if operating in dusty conditions. A new inner element must be fitted at least every other time the outer element is changed. As a reminder, mark the inner element with a pen each time the outer element is changed.
1 Stop the engine.
2 Press clips A and lift off cover B. Remove outer element C.
3 Lift up pulls J and remove inner element G.
4 Clean the inside of cover B and canister D.
5 Carefully insert the new inner element G into the canister. Make sure it seats correctly. Check seal H is fully seated.
6 Insert a new outer element C into the canister, check seal E is fully seated. Fit cover B with dust valve F at the bottom. Push the cover firmly into position and make sure it is secured by clips A.
7 Make sure that the wire is connected to the Air Filter Blocked switch.
8 Check all hoses for condition and tightness.
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INSTANT DOWNLOAD

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Pages from 9813-2250 – JCB JS370 Hydraulic Excavator Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB JS370 Hydraulic Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB JS370 Hydraulic Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9813-2250 – JCB JS370 Hydraulic Excavator Service Manual.pdf
9803-3010 – JCB JS Machines Track Service Manual.pdf
9803-6450 – JCB AMS JS Machines Service Manual (Supplement).pdf

EXCERPT:
Service Manual – JS370
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Maintenance
Section B – Body & Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section J – Track and Running Gear
Section K – Engine
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Track Gearbox
Dismantling and Assembly – JS370
Dismantling
Note: The numbers in the procedure refer to the exploded drawing. K Fig 57. ( T F-58).
1 Unscrew the 4 M12 x 120 socket head screws (22) of the hydraulic motor.
Fig 1.
2 Use an M12 eyebolt tightened on the motor base plate to remove the hydraulic motor (21).
Fig 2.
3 Remove the O-ring seal (18) from the hydraulic motor.
Fig 3.
4 Remove the motor adaptor flange (17).
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Pages from 9803-9880 – JCB JS360 Tier III Auto Hydraulic Excavator Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB JS360 Tier III Auto Hydraulic Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB JS360 Tier III Auto Hydraulic Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9803-9880 – JCB JS360 Tier III Auto Hydraulic Excavator Service Manual.pdf

EXCERPT:
Service Manual
JS360 Tier III Auto
Service Manual – JS360 Tier III Auto
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section B – Body & Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section J – Track and Running Gear
Section K – Engine
…
Section E – Hydraulics
Slew Motor Reduction Gear Assembly
Dismantling and Assembly
Inspection
Before assembling the gear box make sure that a thorough inspection of all the components is carried out. Remember that although a failed component may be easy to identify, the cause may be less easy to trace. It is also possible that a failed component may have caused damage to other areas of the gearbox.
Components that are subject to general wear and tear are the following5
Gears 2-2, 2-2, 2-7, 2-9, 2-11
Pinion shaft 2-21
Bearings 2-14, 2-18
Seals 2-15
1 Carefully clean all components using a suitable degreasing agent.
2 Carefully inspect all gears, bearings and shafts for signs of excessive wear or damage. If wear or damage is evident, components must be renewed.
3 In the case of damaged gears, for example a planetary gear, do not proceed to replace the individual gears but the entire assembly.
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