Day: May 19, 2019

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Case 580ST, 590ST, 695ST Stage IIIB Tractor Backhoe Loader. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Case 580ST, 590ST, 695ST Stage IIIB Tractor Backhoe Loader service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

2,021+ pages, bookmarked, Searchable, Printable, high quality PDF
47847146 – 580ST, 590ST, 695ST Stage IIIB Tractor (T4) Backhoe Loader Service Manual

EXCERPT:
Contents
INTRODUCTION
Machine completion and equipment .. 05
[05.102] Machine completion . . 05.1
Engine… 10
[10.001] Engine and crankcase . . 10.1
[10.501] Exhaust Gas Recirculation (EGR) – Diesel Particulate Filter (DPF) exhaust
treatment . . 10.2
[10.400] Engine cooling system . . 10.3
[10.304] Engine lubrication system . . 10.4
Transmission.. 21
[21.112] Power shuttle transmission. . 21.1
[21.134] Power shuttle transmission external controls . . 21.2
[21.104] Power shuttle transmission lubrication system. . 21.3
[21.154] Power shuttle transmission internal components . . 21.4
[21.113] Powershift transmission . . 21.5
[21.135] Powershift transmission external controls. . 21.6
[21.105] Powershift transmission lubrication system . . 21.7
[21.155] Powershift transmission internal components. . 21.8
[21.145] Gearbox internal components. . 21.9
Four-Wheel Drive (4WD) system .. 23
[23.314] Drive shaft. . 23.1
Front axle system … 25
[25.100] Powered front axle . . 25.1
[25.102] Front bevel gear set and differential . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . 25.3
Rear axle system.. 27
[27.100] Powered rear axle. . 27.1
[27.106] Rear bevel gear set and differential . . 27.2
[27.120] Planetary and final drives . . 27.3
Brakes and controls .. 33
[33.202] Hydraulic service brakes . . 33.1
[33.110] Parking brake or parking lock . . 33.2
Hydraulic systems… 35
[35.000] Hydraulic systems. . 35.1
[35.300] Reservoir, cooler, and filters. . 35.2
[35.104] Fixed displacement pump . . 35.3
[35.106] Variable displacement pump . . 35.4
[35.102] Pump control valves. . 35.5
[35.350] Safety and main relief valves . . 35.6
[35.128] Auxiliary hydraulic function control . . 35.7
[35.355] Hydraulic hand control . . 35.8
[35.352] Hydraulic swing system . . 35.9
[35.724] Front loader hydraulic system control . . 35.10
[35.701] Front loader arm hydraulic system . . 35.11
[35.723] Front loader bucket hydraulic system . . 35.12
[35.726] Excavator and backhoe hydraulic controls. . 35.13
[35.736] Boom hydraulic system . . 35.14
[35.737] Dipper hydraulic system. . 35.15
[35.738] Excavator and backhoe bucket hydraulic system . . 35.16
[35.739] Swing arm hydraulic system . . 35.17
[35.703] Stabilizer hydraulic system. . 35.18
[35.740] Telescopic arm hydraulic system. . 35.19
Frames and ballasting … 39
[39.100] Frame . . 39.1
[39.140] Ballasts and supports . . 39.2
Steering… 41
[41.101] Steering control . . 41.1
[41.106] Tie rods. . 41.2
[41.200] Hydraulic control components. . 41.3
[41.206] Pump . . 41.4
[41.216] Cylinders . . 41.5
Wheels.. 44
[44.511] Front wheels. . 44.1
[44.520] Rear wheels . . 44.2
Cab climate control … 50
[50.100] Heating . . 50.1
[50.104] Ventilation . . 50.2
[50.200] Air conditioning. . 50.3
Electrical systems … 55
[55.100] Harnesses and connectors. . 55.1
[55.201] Engine starting system . . 55.2
[55.301] Alternator. . 55.3
[55.302] Battery. . 55.4
[55.011] Fuel tank system . . 55.5
[55.012] Engine cooling system . . 55.6
[55.640] Electronic modules . . 55.7
[55.512] Cab controls. . 55.8
[55.047] Steering control system . . 55.9
[55.408] Warning indicators, alarms, and instruments . . 55.10
[55.991] Telematics . . 55.11
[55.DTC] FAULT CODES. . 55.12
Front loader and bucket… 82
[82.100] Arm. . 82.1
[82.300] Bucket . . 82.2
Booms, dippers, and buckets … 84
[84.114] Boom pivoting support . . 84.1
[84.910] Boom . . 84.2
[84.912] Dipper arm . . 84.3
[84.100] Bucket . . 84.4
Platform, cab, bodywork, and decals … 90
[90.105] Machine shields and guards . . 90.1
…
Cab climate control – Air conditioning
Air conditioning – Adjust
Adjusting sensor of air-conditioner temperature
Remove the seat mounting plate.
The temperature adjusting sensor (2) is mounted to the side of the blower motor assembly.
Carefully pull and disconnect the switch wiring at the connector.
Remove temperature control switch and replace as required.
…

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual in English and Spanish, with electrical wiring diagrams for Case 580SR, 580SR+, 590SR, 695SR Loader Backhoe. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This service & repair manual for Case 580SR, 580SR+, 590SR, 695SR Loader Backhoe (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

7,500+ pages, bookmarked, Searchable, Printable, high quality PDF

“9-91442 – Chargeuse Pelleteuse Case 580SR-590SR-695SM-695SR Service Manuel (FR).pdf” – 998 pages
“9-91452 – Backhoe Loader Case 580SR-590SR-695SM-695SR Service Manual (EN).pdf” – 996 pages
“9-91462 – Baggerlader Case 580SR-590SR-695SM-695SR Reparaturhandbuch (DE).pdf” – 990 pages
“9-91472 – Cargadoras Excavadoras Case 580SR-590SR-695SM-695SR Manuel de Reparacion (ES).pdf” – 996 pages

“”87570830A.pdf””
Case580 Super R – 590 Super R – 695 Super R Loader Backhoe Service Manual (EN); 1,022 pages; Print No. 87570830A

“87643852B_EN.pdf”
Case 580SR, 580SR+, 590SR, 695SR Series 3 Loader Backhoe Service Manual; 1,068 pages; Print No. 87643852B

“580 Super R – 590 Super R – 695 Super R”
MANUAL DE INSTRUCCIONES Y REPARACIONES COMPLETO El Manual de Servicio completo consta de dos volúmenes:
Z 580 Super R – 590 Super R – 695 Super R Manual de Servicio “EXCAVADORAS
CARGADORAS”
Z 580 Super R – 590 Super R – 695 Super R Manual de Servicio “Motor”
Los Manuales de Servicio para “Excavadoras Cargadoras” y “Motor” contienen la información técnica necesaria para llevar a cabo operaciones de mantenimiento y reparaciones sobre la máquina y sobre el motor, así como sobre las herramientas necesarias para realizar dichas operaciones, el mantenimiento ordinario, los procedimientos de conexión y desconexión, el montaje y el desmontaje de las distintas partes.

“590 Super R – 695 Super R”
MANUAL DE INSTRUCCIONES Y REPARACIONES COMPLETO
El Manual de Servicio completo consta de dos volúmenes:
Z 590 Super R – 695 Super R Manual de Servicio “EXCAVADORAS CARGADORAS”
Z 590 Super R – 695 Super R Manual de Servicio “Motor”
Los Manuales de Servicio para “Excavadoras Cargadoras” y “Motor” contienen la información técnica necesaria para llevar a cabo operaciones de mantenimiento y reparaciones sobre la máquina y sobre el motor, así como sobre las herramientas necesarias para realizar dichas operaciones, el mantenimiento ordinario, los procedimientos de conexión y desconexión, el montaje y el desmontaje de las distintas partes.

EXCERPT:
TABLE OF CONTENTS
SECTION 00 – SAFETY PRECAUTIONS
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
1. LOADER BACKHOE MODELS ……. 3
2. IDENTIFICATION OF MAIN COMPONENTS……. 4
3. SPECIFICATIONS……. 6
3.1 DIESEL ENGINE ……. 6
3.2 TRANSMISSION…….. 8
3.3 AXLES ……. 9
3.4 BRAKES ……. 9
3.5 STEERING……… 10
3.6 HYDRAULIC SYSTEM …….. 10
3.7 FRONT COUNTERWEIGHT ……. 10
3.8 NOISE AND VIBRATION LEVELS …….. 11
3.9 BUCKETS……. 11
3.10 TYRES……. 12
4. DIMENSIONS AND PERFORMANCE……. 13
4.1 LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE …….. 13
4.2 DIMENSIONS AND PERFORMANCE OF LOADER ATTACHMENT WITH FORKS……. 19
4.3 BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE ……… 20
5. BACKHOE ATTACHMENT LIFTING CAPACITY…….. 26
6. MAXIMUM LIFTING LOADS……. 29
6.1 LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE …….. 29
6.2 BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE ……. 30
7. SUPPLY SUMMARY TABLE……. 31
SECTION 17 – TORQUE CONVERTERS
1. POWERSHUTTLE TORQUE CONVERTER…….. 3
1.1 DESCRIPTION AND OPERATION……. 3
1.2 SPECIFICATIONS……. 4
1.3 OVERHAUL ……… 4
1.4 INSPECTION……. 4
1.5 DISASSEMBLY AND ASSEMBLY…….. 5
1.6 STALL TEST…….. 5
1.7 FAULT FINDING…….. 6
2. POWERSHIFT TORQUE CONVERTER…….. 7
2.1 DESCRIPTION AND OPERATION……. 7
2.2 SPECIFICATIONS……. 8
2.3 OVERHAUL ……… 8
2.4 INSPECTION……. 9
2.5 DISASSEMBLY AND ASSEMBLY…….. 9
2.6 STALL TEST……. 11
2.7 FAULT FINDING…….. 12
SECTION 21 – TRANSMISSION
1. POWERSHUTTLE TRANSMISSION “TURNER MODEL COM-T4-2025”……… 3
1.1 SPECIFICATIONS ……. 3
1.2 MOUNTING SCREW TORQUE…….. 5
1.3 TRANSMISSION CONTROLS……. 6
1.4 LUBRICATION……… 11
1.5 TRANSMISSION OIL FLOW AND SUPPLY……… 12
1.6 TRANSMISSION HYDRAULIC VALVES AND PRESSURE TEST POINTS……. 18
1.7 TRANSMISSION POWER FLOW……. 19
1.8 TRANSMISSION 2WD COMPONENTS…….. 23
1.9 TRANSMISSION 4WD COMPONENTS…….. 26
1.10 TRANSMISSION REMOVAL …….. 31
1.11 DISASSEMBLY AND ASSEMBLY……. 32
1.12 FAULT FINDING……… 90
1.13 SPECIAL TOOLS…….. 93
2. POWERSHIFT TRANSMISSION “DANA T16000” ……… 94
2.1 SPECIFICATIONS …….. 94
2.2 CONTROLS ……. 95
2.3 LUBRICATION……. 105
2.4 PRESSURE SPECIFICATIONS AND CHECK POINTS……. 106
2.5 TRANSMISSION COOLER…….. 108
2.6 HYDRAULIC DIAGRAM…….. 109
2.7 OPERATION……. 110
2.8 POWER FLOWS……… 117
2.9 GEAR AND CLUTCH LAY OUT ……. 132
2.10 TRANSMISSION REMOVAL AND INSTALLATION……. 133
2.11 TRANSMISSION COMPONENTS…….. 137
2.12 DISASSEMBLY AND ASSEMBLY…….. 155
2.13 SPECIAL TOOLS……. 264
2.14 FAULT FINDING……. 265
2.15 FAULT FINDING……. 267
SECTION 25 – FRONT AXLES
1. FRONT AXLE 2WD “CARRARO” ……. 3
1.1 SPECIFICATIONS ……. 3
1.2 DISASSEMBLY AND ASSEMBLY…….. 6
1.3 FAULT FINDING…….. 24
2. FRONT AXLE 4WD “CARRARO” ……. 26
2.1 SPECIFICATIONS …….. 26
2.2 DISASSEMBLY AND ASSEMBLY……… 31
2.3 FAULT FINDING…….. 77
3. FRONT AXLE 4WS “CARRARO” ……. 80
3.1 SPECIFICATIONS …….. 80
3.2 DISASSEMBLY AND ASSEMBLY……… 84
3.3 FAULT FINDING……… 137
4. SPECIAL TOOLS……. 140
SECTION 27 – REAR AXLE
1. REAR AXLE 2WS……. 3
1.1 DESCRIPTION AND OPERATION……… 3
1.2 SPECIFICATIONS……. 6
1.3 DISASSEMBLY AND ASSEMBLY…….. 8
1.4 FAULT FINDING…….. 27
2. REAR AXLE 4WS “CARRARO”…….. 28
2.1 SPECIFICATIONS…….. 28
2.2 DISASSEMBLY AND ASSEMBLY……… 32
2.3 FAULT FINDING…….. 81
3. SPECIAL TOOLS……. 84
SECTION 33 – BRAKES SYSTEM
1. SPECIFICATIONS……. 3
2. PARKING BRAKE……. 6
2.1 PARKING BRAKE ADJUSTMENT ……. 7
3. BRAKE CYLINDERS …….. 8
4. OIL BRAKE TANK ……. 13
5. BLEEDING PROCEDURE……. 13
SECTION 35 – HYDRAULIC SYSTEM
1. HYDRAULIC DIAGRAMS……. 3
1.1 HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS……… 3
1.2 HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS……. 5
1.3 HYDRAULIC DIAGRAM – 4WS SIDESHIFT MECHANICAL MODELS……… 7
1.4 HYDRAULIC DIAGRAM – 4WS SIDESHIFT PILOT MODELS……. 9
1.5 HYDRAULIC DIAGRAM – 4WS CENTER PIVOT PILOT MODELS ……… 11
2. HYDRAULIC PUMP…….. 13
2.1 DESCRIPTION AND OPERATION…….. 13
2.2 SPECIFICATIONS…….. 13
2.3 LOAD SENSING VALVE …….. 16
2.4 REMOVAL ……… 18
2.5 COMPONENTS ……. 19
2.6 DISASSEMBLY AND ASSEMBLY……… 20
3. CONTROL VALVES ……. 24
3.1 CONTROL VALVES “REXROTH” (MECHANICAL MODELS) …….. 24
3.2 “REXROTH” CONTROL VALVES (PILOT MODELS) …….. 40
3.3 SOLENOID VALVE FOR PILOTING THE BACKHOE CONTROL VALVE
(WITH HYDRAULIC CONTROL) ……… 49
3.4 RELIEF VALVES ……. 52
3.5 ACCUMULATOR “GLIDE RIDE” PARKER……. 60
4. HYDRAULIC SWING SYSTEM …….. 63
4.1 DESCRIPTION AND OPERATION…….. 63
4.2 HYDRAULIC OIL FLOW……. 64
5. HYDRAULIC CYLINDERS……. 66
5.1 LOADER ATTACHMENT BOOM CYLINDER ……… 67
5.2 LOADER BUCKET CYLINDER ……. 72
5.3 4X1 LOADER BUCKET CYLINDER……. 76
5.4 BACKHOE BOOM CYLINDER ……. 79
5.5 BACKHOE ATTACHMENT DIPPER CYLINDER ……. 83
5.6 BACKHOE BUCKET CYLINDER…….. 87
5.7 TELESCOPIC CYLINDER ……… 91
5.8 4WS STABILIZER CYLINDER – CENTER PIVOT……… 95
5.9 STABILIZER CYLINDER – SIDESHIFT ……. 99
5.10 SWING CYLINDER……. 103
5.11 BACKHOE ATTACHMENT SIDESHIFT CYLINDER – SIDESHIFT……… 107
5.12 SPECIAL TOOLS……. 108
6. HYDRAULIC CONTROL LEVERS……. 109
6.1 SPECIFICATIONS ……. 109
6.2 DESCRIPTION AND OPERATION……. 110
6.3 DISASSEMBLY AND ASSEMBLY……. 113
6.4 CONTROL LEVER VALVE …….. 116
7. FAULT FINDING…….. 119
7.1 PRELIMINARY CHECKS……… 119
7.2 FAULT FINDING……… 120
SECTION 39 – CHASSIS
1. DESCRIPTION AND OPERATION……. 3
2. REMOVAL AND INSTALLATION COMPONENTS…….. 5
2.1 COMPONENTS WITHIN THE CHASSIS……. 5
2.2 COMPONENTS BELOW THE CHASSIS …….. 6
2.3 COMPONENTS ATTACHED OUTSIDE THE CHASSIS……. 8
2.4 COMPONENTS ATTACHED ON THE CHASSIS……. 9
2.5 MOUNTING SCREW TORQUE……. 11
SECTION 41 – STEERING SYSTEM
1. STEERING SYSTEM 2WS …….. 4
2. STEERING SYSTEM 4WS …….. 7
3. POWER STEERING ……. 12
3.1 SPECIFICATIONS …….. 13
3.2 COMPONENTS ……. 15
3.3 DISASSEMBLY AND ASSEMBLY……… 16
3.4 SPECIAL TOOLS……. 33
3.5 FAULT FINDING…….. 33
SECTION 50 – CAB HEATING AND AIR CONDITIONING
1. SPECIFICATIONS ……. 3
2. CAB HEATING……… 5
2.1 DESCRIPTION AND OPERATION……. 5
3. AIR CONDITIONING……. 12
3.1 PRINCIPALS OF AIR CONDITIONING ……. 12
3.2 SAFETY PRECAUTIONS ……. 16
3.3 CONTROLS AND OPERATION ……… 17
3.4 FAULT FINDING AND TESTING…….. 26
3.5 FLUSHING THE SYSTEM……… 44
3.6 EVACUATING THE SYSTEM……… 46
3.7 CHARGING THE SYSTEM…….. 47
3.8 COMPONENTS OVERHAUL ……… 48
3.9 COMPRESSOR……. 53
3.10 SPECIAL TOOLS…….. 67
SECTION 55 – ELECTRICAL SYSTEM
1. GENERALITIES……. 3
1.1 TEMPORARY WIRING HARNESS REPAIR……. 3
1.2 FAULT FINDING…….. 4
2. ELECTRICAL DIAGRAMS……… 5
2.1 ELECTRICAL DIAGRAMS – POWERSHUTTLE ROPS (580SR)…….. 5
2.2 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB (580SR)……. 20
2.3 ELECTRICAL DIAGRAMS – POWERSHIFT CAB (580SR)……. 36
2.4 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB (580SR+/590SR) ……. 54
2.5 ELECTRICAL DIAGRAMS – POWERSHIFT CAB (590SR)……. 69
2.6 ELECTRICAL DIAGRAMS – 4WS POWERSHIFT CAB (695SR)……… 84
3. CONTROLS AND INSTRUMENTS ……… 100
3.1 FRONT CONTROL PANELS (580SR / 590SR) ……. 100
3.2 FRONT CONTROL PANELS (695SR) …….. 102
3.3 SIDE INSTRUMENT CLUSTER PANEL (580SR)……. 104
3.4 SIDE INSTRUMENT CLUSTER PANEL (580SR+ / 590SR / 695SR)……. 106
3.5 SIDE INSTRUMENT CLUSTER (580SR)……. 108
3.6 SIDE INSTRUMENT CLUSTER (580SR+ / 590SR / 695SR)…….. 110
3.7 IMMOBILISER CIRCUIT……. 112
4. DIAGNOSTIC DISPLAY (580SR+ / 590SR / 695SR) ……… 113
4.1 SYMBOLS…….. 114
4.2 SETUP MENU ……. 115
4.3 PROCEDURE ABOUT SELF TEST ……. 116
4.4 ON BOARD ERROR CODE RETRIEVAL ……. 117
4.5 BACKLIGHTING AND DIMMING……… 118
4.6 WORK HOURS…….. 119
4.7 FUNCTIONAL DESCRIPTION ……… 120
4.8 WARNING SYSTEM……. 124
4.9 MAINTENANCE……. 126
4.10 WARNING MESSAGES …….. 127
5. STARTING SYSTEM……… 134
5.1 DESCRIPTION AND OPERATION……. 134
5.2 FAULT FINDING……… 135
5.3 STARTER MOTOR……… 138
6. ALTERNATOR…….. 144
6.1 SPECIFICATIONS……. 144
6.2 DESCRIPTION AND OPERATION……. 144
6.3 COMPONENTS ……. 146
6.4 REMOVAL ……. 147
6.5 PRELIMINARY CHECK AND TESTS…….. 148
6.6 FAULT FINDING……… 157
7. BATTERY …….. 158
7.1 SPECIFICATIONS……. 158
7.2 DESCRIPTION AND OPERATION……. 158
7.3 BATTERY REPLACEMENT ……… 159
7.4 MAINTENANCE……. 161
7.5 TESTS ……. 163
7.6 CONNECTING A BOOSTER BATTERY …….. 165
7.7 BATTERY MASTER SWITCH ……. 165
8. COMPONENT TESTING ……. 166
8.1 GENERAL INTRODUCTION …….. 166
8.2 COMPONENT TESTING……… 167
8.3 GROUND POINTS……. 167
8.4 ALTERNATOR……. 170
8.5 TRANSMISSIONS ……. 170
8.6 PARKING BRAKE SWITCH……. 174
8.7 CAB…….. 175
8.8 4WD SWITCH…….. 180
8.9 BRAKE PEDAL SWITCHES ……… 180
8.10 BRAKE OIL LEVEL WARNING LAMP……. 181
8.11 FRONT WORK LAMP SWITCH (1) – REAR WORK LAMP SWITCH (2) MAIN LIGHT SWITCH…. 181
8.12 HAZARD SWITCH …….. 182
8.13 HAZARD WARNING LIGHT RELAY…….. 182
8.14 MULTI FUNCTION SWITCH……. 183
8.15 FRONT WINDSHIELD WIPER MOTOR (1) – REAR WINDSHIELD WIPER MOTOR (2) …….. 183
8.16 4WS – STEERING SELECTOR SWITCH ……… 184
8.17 STEERING CONTROL UNIT……. 185
8.18 4WS REAR AXLE STEERING SENSOR……. 187
8.19 4WS FRONT AXLE STEERING SENSOR ……. 187
8.20 STEERING SOLENOID VALVE……… 188
8.21 DIFFERENTIAL LOCK SWITCH (1) …….. 189
8.22 LOADER …….. 190
8.23 BACKHOE……. 193
SECTION 82 – LOADER
1. LOADER ATTACHMENT CONTROLS…….. 3
1.1 LOADER ATTACHMENT OPERATION……… 3
2. LOADER BUCKET SELF LEVELING ……. 6
3. LOADER ATTACHMENT SAFETY STRUT……. 7
4. LOADER BUCKET REMOVAL …….. 8
5. LOADER REMOVAL……. 11
SECTION 84 – BACKHOE
1. DESCRIPTION AND OPERATION……. 3
2. BACKHOE ATTACHMENT MECHANICAL CONTROLS VERSION …….. 6
3. BACKHOE ATTACHMENT HYDRAULIC CONTROLS …….. 15
4. REMOVAL AND INSTALLATION ……. 17
4.1 CENTER PIVOT BACKHOE ATTACHMENT DISASSEMBLY…….. 17
4.2 BACKHOE ATTACHMENT DISASSEMBLY – SIDESHIFT…….. 20
4.3 BACKHOE BUCKET REMOVAL …….. 23
4.4 BUCKET TEETH REPLACEMENT…….. 23
4.5 DIPPER REMOVE…….. 24
5. TELESCOPIC DIPPER REVISION…….. 27
6. TELESCOPIC DIPPER REVISION…….. 27
7. REVISIONE DEL BRACCIO TELESCOPICO……. 27
…
FAULTS OTHER F12
NOT IDENTIFIED BY THE LEDS
There may be situations when an individual component develops a fault but it is not highlighted by the
LEDs. If a component is in doubt proceed to input test as follows:
Perform Input test:
This test is used to verify the inputs.
In this mode driving is possible.
NOTE: the gear position indicators on the microprocessor top cover are used to display the test information.
INPUT TEST REQUIREMENTS: the powershift lever must be in forward position. Set it to upshift and start the machine. The microprocessor shifts to the input test mode.
As shown in the table below placing the shift lever in different positions in this mode illuminates its respective LED.
IMPORTANT: selftest modes can only be started WHILE POWERING UP (ignition on). Leaving the selftest mode is done by switching OFF the power of the microprocessor.
…
SECCIÓN 25 – EJE DELANTERO
Extraer el soporte delantero (2) de la carcasa del eje (6).
Retirar el perno (8) con el engrassador (9).
Retirar el casquillo (3) del soporte delantero (2).
Retirar los casquillos (1) del soporte delantero (2).
Retirar el casquillo (4) y la arandela de empuje (5) de la carcasa del eje (6) solo en caso necesario.
NOTA: es conveniente calentar el casquillo (4) para facilitar este proceso; este es un proceso destructivo para el casquillo.
Introducir la arandela de empuje (14) en el soporte del diferencial.
Calentar el casquillo (13) a 110÷120 °C y montarlo con el soporte del diferencial.
NOTA: en caso necesario, montar el casquillo (13) con un cojín amortiguador y un martillo.
…

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1,472 pages, bookmarked, Searchable, Printable, high quality PDF

“Case 580 Super E (580SE) Service Manual.pdf”
Case 580 Super E (580SE) Loader Backhoe Service Manual
1,472 pages

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Case 580 Super E (580SE) Loader Backhoe. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your 580SE like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Case 580 Super E Loader Backhoe is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
580 SUPER E LOADER BACKHOE
TABLE OF CONTENTS
SECTION NO.
Safety Rules, and Service Manual Introduction and Torque Specifications… 1001
Maintenance and Lubrication.. 1002
General Engine Specifications… 1010
Detailed Engine Specifications… 1024
2 ENGINES
Engine Stall Tests.. 2000
Engine Removal and Installation.. 2001
Engine Accessories (Air Cleaner, Muffler, Exhaust Pipe, Radiator, Cold Start System)… 2002
Cylinder Head and Valve Train.. 2415
Cylinder Block, Pistons, Rods, Camshaft, Main Bearings, Oil Seals, and Flywheel… 2425
Lubrication System.. 2445
Cooling System… 2455
Turbocharger.. 2465
Turbocharger Failure Analysis… 2565
3 FUEL SYSTEM
Engine Controls, Fuel Lines, and Fuel Tank… 3001
Fuel System and Filters.. 3410
Fuel Injection Pump and Drive Gear.. 3412
Fuel Injectors… 3413
4 ELECTRICAL
Electrical Specifications and Troubleshooting… 4002
Wiring Diagrams.. 4003
Battery… 4005
Starter and Starter Solenoid… 4006
Alternator… 4007
Instrument Cluster and Gauges.. 4009
5 STEERING
Steering System Troubleshooting.. 5002
Steering Control Valve and Steering Column.. 5007
Steering Cylinders… 5010
Front Axle- Two-Wheel Drive Machines.. 5021
Front Axle- Four-Wheel Drive Machines.. 5022
Steering Relief Valve.. See Section 8008
6 POWER TRAIN
Power Shuttle Maintenance, Operation, and Troubleshooting. 6202
Power Shuttle and Torque Converter… 6210
Power Shuttle Controls.. 6211
Transaxle Removal and Installation… 6212
Transaxle and Differential Lock… 6215
Transaxle and Differential Lock-Wet Brakes.. 6217
Transfer Gear Box… 6216
Driveshaft… 6222
Wheels and Tires.. 6229
7 BRAKES
Brake Pedals and Linkage, Master Cylinder, and
Parking Brake… 7106
Self-Adjusting Differential Brakes.. 7123
Differential Brakes- Wet Brakes… 7125
8 HYDRAULICS
Hydraulic Specifications, Maintenance, Troubleshooting, Flowmeter Tests, and Pressure Checks… 8002
Cleaning the Hydraulic System… 8003
Hydraulic Pump… 8005
Loader Control Valve Made by J.l. Case… 8006
Loader Control Valve Made by Parker Hannifin.. 8007
Steering Relief Valve and Quick Disconnect Couplings… 8008
Three Point Hitch Control Valves… 8009
Cylinders… 8090
Backhoe Control Valve.. 8107
Stabilizer Control Valve.. 8109
9 MOUNTED EQUIPMENT/CHASSIS
Air Conditioning Troubleshooting.. 9002
Air Conditioning System… 9003
Loader.. 9010
Three Point Hitch… 9033
ROPS Cab and ROPS Canopy.. 9061
Seats, Seat Belts, and Seat Supports.. 9064
Backhoe.. 9100
Decals and Painting… 9201

For maximum Loctite strength the following torque sequence must be followed.
1. Tighten bolts 1 and 2 by hand. Then tighten bolts 1 and 2, 1/2 turn at a time until a torque of 30 lb ft (41 Nm)(4.1 kgm) is reached.
2. Tighten each bolt (3 through 20) to a torque of 30 lb ft (41 Nm)(4.1 kgm) in the shown sequence.
3. Tighten the bolts 1 through 20 to a torque of 40 lb ft (54 Nm)(5.4 kgm) in the shown sequence.
4. Then loosen each bolt 1/4 turn (one at a time) in the sequence shown. Tighten to a torque of 50 to 55 lb ft (68 to 75 Nm)(6.8 to 7.5 kgm).
NOTE: Each bolt must be loosened and torqued before loosening the next bolt.
STEP 181
Press the cross shaft into the center-wheel until the smooth area between the splines is visible in the pinion gear mounting holes.
STEP 182
Install the pinion gears and pins.
NOTE: Make sure hole in the pin aligns with the center-wheel hole.
STEP 183
Install the pinion retaining groove pins to a depth of 0.12 inch (3.05 mm) below the center-wheel surface.
STEP 184
Use a hammer and center punch to secure the groove pins. This will prevent the groove pins from moving.
STEP 185
NOTE: Some of the Loader/Backhoe side gears have an identification mark cut in the center of spur gear. Replacement parts may not have an identification mark cut in the center of the side gear.
STEP 186
Apply Number 1 permatex to the 0.0. of a new cup plug.
STEP 187
Push the cup plug into the LH side gear until the plug makes contact in the gear bore.
..I

INSTANT DOWNLOAD (add to cart)

Case 580N/580SN/580SN-WT/590SN Workshop Repair & Service Manual

6,600+ pages, bookmarked, Searchable, Printable, high quality PDF

MAKE: Case
MODEL: 580N, 580SN, 580SN-WT, 590SN Tractor Loader Backhoe
FORMAT: PDF
PAGES / SIZE: PDF (902 MB)

“47365539.pdf”
3,501 pages
580N, 580SN WT (580 Super N WT), 580SN, 590SN Service Manual
47365539 08/07/2012

“84261053.pdf”
580N, 580SN-WT, 580SN, 590SN Loader Backhoe Operator’s Manual
330 pages
Part number 84482502
2nd edition English
October 2011
Replaces part number 84261053

“84516378.pdf”
580N, 580SN-WT, 580SN, 590SN Tractor Loader Backhoe Service Manual
2,895 pages
Part number 84516378
English
July 2011
Replaces part number 84390833

“84540378.pdf”
151 pages
ENGINE AND PTO IN – B
580N, 580SN-WT, 580SN, 590SN Tractor Loader Backhoe Service Manual
Part number 84540378
English
July 2011
Replaces part number 84393971

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the for Case 580N, 580SN, 580SN-WT, 590SN Tractor Loader Backhoe. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your Case 580N/580SN/580SN-WT/590SN like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Case 580N, 580SN, 580SN-WT, 590SN Tractor Loader Backhoe is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
Contents
INTRODUCTION
HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS A
PRIMARY HYDRAULIC POWER SYSTEM … A.10.A
SECONDARY HYDRAULIC POWER SYSTEM.. A.12.A
ELECTRICAL POWER SYSTEM .. A.30.A
FAULT CODES … . A.50.A
ENGINE AND PTO IN … B
ENGINE .. . B.10.A
FUEL AND INJECTION SYSTEM.. B.20.A
EXHAUST SYSTEM… . B.40.A
ENGINE COOLANT SYSTEM .. . B.50.A
STARTING SYSTEM … . B.80.A
TRANSMISSION, DRIVE AND PTO OUT … C
TRANSMISSION Power Shuttle.. . C.20.C
TRANSMISSION Power-shift .. . C.20.E
AXLES, BRAKES AND STEERING.. D
FRONT AXLE … . D.10.A
REAR AXLE .. D.12.A
STEERING Hydraulic… . D.20.C
SERVICE BRAKE Hydraulic.. . D.30.C
PARKING BRAKE Mechanical .. . D.32.B
WHEELS AND TRACKS Wheels.. . D.50.C
FRAME AND CAB … E
FRAME Primary frame … E.10.B
SHIELD .. . E.20.A
USER CONTROLS AND SEAT .. . E.32.A
USER CONTROLS AND SEAT Operator seat .. . E.32.C
USER PLATFORM …E.34.A
ENVIRONMENT CONTROL Air-conditioning system .. . E.40.C
FRAME POSITIONING .. F
STABILIZING Working stabilizing .. F.20.D
TOOL POSITIONING … G
LIFTING .. . G.10.A
HITCH AND WORKING TOOL .. H
BOOM Lift .. . H.20.B
BOOM Swing …H.20.D
DIPPER Lift.. . H.25.B
DIPPER Extension … . H.25.F
ARM TOOL ATTACHMENT Tilt.. . H.30.C
EXCAVATING AND LANDSCAPING … J
DIGGING Non-articulated digging tools … . J.20.B
CARRYING Articulated tools .. . J.50.C

TRANSMISSION, DRIVE AND PTO OUT – TRANSMISSION Power Shuttle
TRANSMISSION Power Shuttle – Test – Checking Differential Lock Valve
CAS-1804 Pressure Test Kit
CAS-1808 Flowmeter Fitting Kit
NOTE: See TRANSMISSION Power Shuttle – Tool connection Two Wheel Drive Port Identification (C.20.C) or TRANSMISSION Power Shuttle – Tool connection Four Wheel Drive Port Identification (C.20.C) for test port locations.
1. Engage the parking brake.
2. Place the transmission in neutral.
3. Start the engine. The oil should be at normal operating temperatures.
4. Connect a pressure test fitting and a 42 bar (600 psi) gauge to test port 7 (A).
5. With the transmission shift lever in Neutral, put the directional control lever in Forward or Reverse.
6. Run the engine at 2200 RPM.
7. Press and hold the differential lock switch located in the loader control valve.
8. Monitor the gauge and record the values for low idle, see TRANSMISSION Power Shuttle – Pressure test – 2 Wheel Drive, Test One — Engine at Idle 900 to 1100 rpm (C.20.C) or TRANSMISSION
Power Shuttle – Pressure test – 4 Wheel
Drive, Test One — Engine at Idle 900 to 1100 rpm (C.20.C).
9. Monitor the gauge and record the values for full throttle, see TRANSMISSION Power Shuttle – Pressure test — 2 Wheel Drive, Test Two — Engine at 2200 rpm (C.20.C) or TRANSMISSION Power Shuttle –
Pressure test — 4 Wheel Drive, Test Two — Engine at 2200 rpm (C.20.C).
…

INSTANT DOWNLOAD (add to cart)

Complete workshop & service manual with electrical wiring diagrams for Case M Series 1/2/3 Loader Backhoe. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Case 580M, 580M Turbo, 580 Super M, 580 Super M+, 590 Super M, 590 Super M+ Loader service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

8,600+ pages, bookmarked, Searchable, Printable, high quality PDF

“6-41490.pdf”
Case M Series Loader / Backhoe Service Manual; 6-41490; 366 MB; 1,524 pages
Case Series 580M, 580 Super M (580SM) , 590 Super M (590SM) Loader / Backhoe

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

“6-74432.pdf”
Case M Series 2 Loader / Backhoe Service Manual; Bur 6-74432; 703 MB; 1,713 pages
Case Series 2 580M, 580M Turbo, 580 Super M (580SM), 580 Super M+ (580SM+), 590 Super M (590SM) Loader / Backhoe

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

“87728449NA.pdf”
Case M Series 3 Loader / Backhoe Service Manual; Bur 6-74432; 284 MB; 1,467 pages
Case 580M, 580 Super M (580SM), 580 Super M+ (580SM+), 590 Super M (590SM), 590 Super M+ (590SM+) Series 3 Loader / Backhoe

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

“6-75122.pdf”
Electrical Schematic & Hydraulic Schematic for 580M, 580SM, 580SM+, 590SM Series 2 Loader Backhoe

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

“5-12380.pdf”
Electrical Schematic & Hydraulic Schematic for 580M, 580SM, 580SM+, 590SM, 590SM+ Series 3 Loader Backhoe

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

“6-20601.pdf”
580M, 580M Turbo, 580 Super M, 590 Super M Series Loader Backhoe Operator’s Manual; 315 pages

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

“87592031.pdf”
580M, 580M Turbo, 580 Super M, 580 Super M+, 590 Super M Series 2 Loader Backhoe Operator’s Manual; 304 pages

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

“84287120.pdf”
580M, 580 Super M, 580 Super M+, 590 Super M, 590 Super M+ Series 3 Loader Backhoe Operator’s Manual; 263 pages

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

“87657943NA.pdf”
Series 3 Loader Backhoe Operator’s Manual; 260 pages
580M, 580 Super M, 580 Super M+, 590 Super M, 590 Super M+ Series3 Tier 3 3 Loader Backhoe

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

“7-6091 NA.pdf”
580 Super M Loader Backhoe Parts Catalog; 808 pages

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

“7-9043 NA.pdf”
580 Super M, 580 Super M+ Series 2 Loader Backhoe Parts Catalog; 982 pages; 7-9043 NA, Replaces 7-9042 NA

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

“87632284NA.pdf”
580 Super M, 580 Super M+ Series 3 Loader Backhoe Parts Catalog; 930 pages

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

EXCERPT:
SECTION INDEX
POWER TRAIN
Removal and Installation of Power Train Components . . . . . . . . . . . . . . . . . .6000
Standard Transmission Specifications, Pressure Checks, and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . .6002
Power Shift Transmission Specifications, Pressure Checks and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . .6002
Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6003
Rear Axle and Planetaries – 580M and 580SM . . . . . . . . . . . . . . . . . . . . . . . .6004
Rear Axle and Planetaries – 580SM+, 590SM and 590SM+ . . . . . . . . . . . . . .6004
Standard Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6007
Power Shift Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6007
…
MANUAL TRANSMISSION
Removal
STEP 1
Park the machine on a level surface. Put the backhoe in the transport position with the stabilizers down. Also put the loader bucket on the floor.
STEP 2
Raise the wheels off the floor high enough to remove the transmission. Put suitable stands under both sides of the machine at the front and rear.
NOTE: The rear wheels can be removed to ease the transmission removal.
STEP 3
Drain the transmission oil.
STEP 4
Disconnect the supply line (1) from the transmission,
disconnect the return line (2) from the transmission.
STEP 5
Disconnect the differential lock hose.
STEP 6
1. FRONT CAB FLOOR MAT
2. CAB FRONT FLOOR PLATE
If equipped, remove the front cab floor mat (1).
Remove the cab front floor plate (2).
STEP 7
1. RETURN SPRING
2. TRANSMISSION GEAR SHIFT LEVER
3. TRANSMISSION SHIFTER MECHANISM
Disconnect the return spring (1) for the shift lever.
Disconnect the transmission gear shift lever (2) from the transmission shifter mechanism (3).
STEP 8
Disconnect the wiring harness connector for the transmission shift solenoid.
STEP 9
Disconnect the wiring harness for the transmission temperature sender.
STEP 10
Disconnect the wiring harness for the SAHR parking brake.
STEP 11
If equipped, disconnect the wiring harness for the four wheel drive solenoid.
STEP 12
Loosen and remove the cap screw and washer (1) for the left rear mounting bracket on front drive shaft guard through the access hole in the fuel tank.
STEP 13
Loosen and remove the bolts, washers, and nuts (2) that fasten the left rear mounting bracket to front drive shaft guard. Remove the left rear mounting bracket.
…