Month: May 2019

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Complete workshop & service manual with electrical wiring diagrams for Case CX130B Crawler Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Case CX130B Crawler Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

2,973 total pages, bookmarked, Searchable, Printable, high quality PDF
“84139197B NA – CX130B / CX130B Blade Tier 3 Service Manual.pdf”
“87594014B – CX130B, CX160B Electrical Schematic.pdf”
“87725726A – CX130B Hydraulic Schematic.pdf”
“87594000B – CX130B, CX160B, CX180B Excavator Electrical Schematic.pdf”
“87725711A – CX130B Excavator Hydraulic Schematic.pdf”
“KNJ15290-E01-EN – CX130B 2PC Excavator Hydraulic Schematic.pdf”
“SM130BTOC-1EN – Crawler Excavator CX130B Service Manual.pdf”

EXCERPT:
CRAWLER EXCAVATOR CX130B
SERVICE MANUAL
TABLE OF CONTENTS
DIVISION/SECTION SECTION N° REFERENCE N°
1 GENERAL INFORMATION
Safety, general information and standard torque data…. 1001 7-27691NA
General specifications and special torque setting …. 1002 SC130B1002-1NA
2 ENGINE
Removal and installation of the engine… 2000 SM130B2000-0EN
Removal and installation of the fuel cooler, engine inter-cooler,
radiator and oil cooler…. 2001 SM130B2001-0EN
Removal and installation of the turbo charger … 2004 SM130B2004-0EN
Removal and installation of EGR cooler and EGR valve… 2005 SM130B2005-0EN
Removal and installation of the engine hood… 2006 SM130B2006-0EN
Engine specifications…*
Disassembly and assembly of the engine …*
3 FUEL SYSTEM
Removal and installation of the fuel tank… 3001 SM130B3001-0EN
Removal and installation of the supply pump and common rail … 3004 SM130B3004-0EN
Removal and installation of the injectors … 3005 SM130B3005-0EN
Fuel engine system ….*
4 ELECTRICAL SYSTEM
Electrical and engine functions and service support …. 4001 SC130B4001-0NA
Removal and installation of the starter motor …. 4004 SM130B4004-0EN
Removal and installation of the alternator … 4005 SM130B4005-0EN
Electrical equipment and electrical circuit diagrams… 4020 SC210B4020-1NA
Engine error code (DTC) … 4021 SM130B4021-0EN
Main body error code (DTC)…. 4022 SM130B4022-0EN
Troubleshooting, 4JJ1 engine…. 4023 SM130B4023-0EN
5 UNDERCARRIAGE
Removal and installation of tracks …. 5001 SM130B5001-0EN
Rollers …. 5003 SM130B5003-0EN
Take-up roller… 5005 SM130B5005-0EN
6 DRIVE TRAIN
Removal and installation of the drive motor and
final drive transmission…. 6001 SM130B6001-0EN
Disassembly and assembly of the drive motor and
final drive transmission…. 6002 SM130B6002-0EN
Removal and installation of the swing motor and
swing reduction gear … 6003 SM130B6003-0EN
Disassembly and assembly of the swing reduction gear … 6004 SM130B6004-0EN
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components…8000 SM160B8000-0NA
Specifications, troubleshooting, checks and
hydraulic pressure settings….8001 SC130B8001-0NA
Removal and installation of the hydraulic reservoir ….8002 SM130B8002-0EN
Removal and installation of the main hydraulic pump…8003 SM130B8003-0EN
Removal and installation of the main hydraulic control valve…8004 SM130B8004-0EN
Removal and installation of the attachment cylinders…8005 SM130B8005-0EN
Removal and installation of the hydraulic swivel …8006 SM130B8006-0EN
Removal and installation of the pilot blocs…8007 SM130B8007-0EN
Disassembly and assembly of the main hydraulic pump …8010 SM130B8010-0EN
Disassembly and assembly of the main hydraulic control valve …8011 SM130B8011-0EN
Disassembly and assembly of the attachment cylinders …8012 SM130B8012-0EN
Disassembly and assembly of the hand control levers ….8013 SM130B8013-0EN
Disassembly and assembly of the foot control levers …8014 SM130B8014-0EN
Disassembly and assembly of the cushion valve….8016 SM130B8016-0EN
Removal and installation of the safety valve ….8017 SM130B8017-0EN
Disassembly and assembly of the swing motor ….8019 SM130B8019-0EN
Hydraulic functions …8020 SC130B8020-0NA
Hydraulic component functions…8030 SC130B8030-0NA
9 UPPERSTRUCTURE
Removal and installation of the counterweight ….9002 SM130B9002-0EN
Removal and installation of the boom, dipper and bucket …9003 SM130B9003-0EN
Removal and installation of the seat …9004 SM130B9004-0EN
Removal and installation of the cab and cab equipment …9005 SM130B9005-0EN
Air conditioner functions and troubleshooting….9006 SC210B9006-1NA
Air conditioning unit ….9007 SM130B9007-0EN
Air conditioning components….9009 SM130B9009-0EN
Large size hydraulic schematics …. Pocket 87725726A
Large size electrical schematics …. Pocket 87594014B

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3,753 total pages, bookmarked, Searchable, Printable, high quality PDF

9-40590 – EXCAVADORA SOBRE ORUGAS CX75SR MANUAL DE REPARACIONES (ES).pdf
9-40600 – Case ESCAVATORE CINGOLATO CX75SR MANUALE ISTRUZIONI PER LE RIPARAZIONI (IT).pdf
9-88312GB – CX75SR, CX80 Crawler Excavators Repair Manual (EN).pdf
9-91350 – Case Pelles sur Chenilles CX75SR MANUEL DE SERVICE (FR).pdf
9-93290 – Case CX75SR-CX80 Crawler Excavators Repair Manual (EN).pdf
9-93520 – Case CX75SR-CX80 Raupenbagger REPARATUR HANDBUCH (DE).pdf

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Case/CNH CX75SR, CX80 Crawler Excavators. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your Case CX75SR, CX80 Crawler Excavators like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Case CX75SR, CX80 Crawler Excavators is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
TRAVELLING -WHEELS AND TRACKS Tracks
Drive sprocket – Remove (0.50.8.45 – F.1 O.A.1 0)
CX75SR, CX80
Prior operation: Steel track- Remove (0.50.8.46- F.10.A.10)
1. Move the machine so that the track is in the position shown.
2. Rotate the upper structure so that the cab is over the side of the machine where the sprocket to be removed is located.
Using the attachment, raise the side of the machine until the sprocket teeth are free of the chain.
3. To facilitate reassembly, make alignment marks (1) on the sprocket and the reduction gear.
4. Remove the screws (1) and the washers that attach the sprocket to the reduction gear.
5. Using a soft face hammer, tap the sprocket off the reduction gear housing and remove it.
Drive sprocket – Install (0.50.8.45 – F.1 O.A.15)
CX75SR, CX80
1. Install the sprocket on the drive reduction gear following the marks (1) made during removal.
2. If necessary, use a soft face hammer to seat the sprocket correctly o the reduction gear housing.
3. Apply thread lock fluid to the screws (1).
Install the washers and the screws, tighten to a torque of 267- 312 Nm.
Steel track – Remove (0.50.8.46 – F.1 O.A.1 0)
CX75SR, CX80
1. Park the machine on a hard, level surface.
Rotate the upper structure of the machine so that the cab is over the track to be removed.
2. Lower the bucket or the tool to lift the track a few centimetres off the ground.
3. Mark the master pin (1) on the flat surfaces on one side and on the retaining pin (2) at the other end.
4. Bring the master pin to a level halfway up the sprocket.
Operate the machine to lower the track to be removed to the ground.
Rotate the upper structure of the machine so that the cab is facing forwards.
Shut down the engine.
IMPORTANT: Do not remove the check valve.
DANGER
SA024 – Hydraulic fluid or grease injected into your skin can cause severe injury or death. Keep your hands and body away from any pressurized leak. If fluid is injected into your skin, see a doctor immediately and have the fluid removed.
5. Slacken the track by gradually loosening the check valve about two turns. Grease will escape from an orifice in the valve thread.
6. Remove the screws (1) and the track shoe nuts above the end of chain pin.
Remove the track shoe.
7. Straighten one of the retaining pin ends.
8. Tap the retaining pin out of the end of chain pin.
9. Remove the screws and the track shoe nuts below the end of chain pin.
Remove the track shoe.
10. Install the portable hydraulic press CAS-1 0044 on the end of chain axle.
Drive the end of chain pin out.
11. Remove the portable hydraulic press.
12. Using a crowbar, separate the chain links.
Remove the two spacers (1 ).
13. Start the engine.
Using the attachment, raise the chassis on the side of the track to be removed.
Install stands under the machine to hold it in place and lower the machine onto the stands.
Stop the engine.
14. Attach a sling to the lower end of the track.
Start the engine.
Reverse the machine, moving the dipper out at the same time.
When the track is free of the sprocket, stop the machine from reversing further.
Continue moving the dipper out until the track is pulled away from the machine.
Stop the engine, move the track to be replaced away from the machine.
…

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Case CX40B, CX50B Compact Hydraulic Excavator Workshop Repair & Service Manual

total 3,779 pages, bookmarked, Searchable, Printable, high quality PDF

9-91930 – PELLE HYDRAULIQUE Case modèle CX40B, CX50B MANUEL DE SERVICE (FR).pdf
9-91940 – HYDRAULIC EXCAVATOR Case model CX40B, CX50B SHOP MANUAL (EN).pdf
9-91950 – HYDRAULIKBAGGER Case Modell CX40B, CX50B REPARATUR HANDBUCH (DE).pdf
9-91960 – EXCAVADORA HIDRÁULICA Case modelo CX40B, CX50B MANUAL DE REPARACIONES (ES).pdf
9-91970 – ESCAVATORE IDRAULICO Case modello CX40B, CX50B MANUALE ISTRUZIONI PER LE RIPARAZIONI (IT).pdf

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Case CX40B, CX50B Compact Hydraulic Excavator. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your Case CX40B, CX50B like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Case CX40B, CX50B is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
INDEX
1 SPECIFICATIONS
2 MAINTENANCE
3 SYSTEM
4 DISASSEMBLING
5 TROUBLESHOOTING
6 ENGINE
7 INSTALLATION PROCEDURES FOR OPTIONAL ATTACHMENT
8 SUPPORTING DATA
…

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total 4,979 pages, bookmarked, Searchable, Printable, high quality PDF

9-91731 – PELLE HYDRAULIQUE Case modèle CX31B, CX36B MANUEL DE SERVICE (FR).pdf
9-91741 – HYDRAULIC EXCAVATOR Case model CX31B, CX36B SHOP MANUAL (EN).pdf
9-91751 – HYDRAULIKBAGGER Case Modell CX31B, CX36B REPARATUR HANDBUCH (DE).pdf
9-91761 – EXCAVADORA HIDRÁULICA Case modelo CX36B, CX31B MANUAL DE REPARACIONES (ES).pdf
9-91771 – ESCAVATORE IDRAULICO Case modello CX31B, CX36B MANUALE ISTRUZIONI PER LE RIPARAZIONI (IT).pdf
87722071 NA – CX36B Tier 4 Compact Crawler Excavator Operator’s Manual.pdf – 180 pages
S5PW0032E02 – CX31B, CX36B Compact Hydraulic Excavator Service Manual.pdf – 949 pages, English, August 2010

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Case CX31B, CX36B Compact Hydraulic Excavator. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your Case CX31B, CX36B like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Case CX31B, CX36B is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
EXCERPT:
24. COMPONENTS SYSTEM
24.1.2.3 OPERATION
(1) Lever in neutral position
In this case, the force of the secondary pressure setting spring (241) that determines the output pressure of the pilot valve is not transmitted to the spool (201). Accordingly, the spool (201) is pushed up by the return spring (221) and spring seat (216) permitting the output port 2, 4 to connect with the tank port T. This makes the output pressure equal to the tank pressure.
Lever in neutral position
(2) When the Lever is tilted
When the lever is tilted, the push rod (212) strokes. The spool (201) and spring seat (216) moves downward to make the port P to connect with the port 2, 4. With the result that the oil of the pilot pump flow out to the port 2, 4, to produce a pressure.
When Lever is tilted
(3) The Lever being held
When the lever is tilted till the pressure of the port 2, 4 rises to an oil pressure corresponding to the set spring force, the hydraulic pressure is balanced with the spring (241) force. And when the pressure of the port 2, 4 rises above a set pressure, the port P are closed and the port T are opened. When the pressure of the port 2, 4 falls below a set pressure, the port P are caused to open and the port T are caused to close, thus holding the second pressure constant.
…
33. UPPER SLEWING STRUCTURE
(4)Remove dust seal (10) from the shaft.
(5)Remove seal, etc. from the inside of the body.
-Be sure of the position of seal, etc. referring to the construction drawing.
-Take out O-ring with the pointed tool like a gimlet.
(1) Insert seals in the body.
-Check the seal position referring to the construction drawing.
-Ensure that O-rings are free from twisting.
-Don’t deform or bend the slipper seal extremely.
(2) Install dust seal (10) to shaft (1).
-Apply enough grease to the lip section of the dust seal.
(3) Install shaft (1) to body (2).
-Apply hydraulic oil or grease around the shaft lightly.
-Strike the shaft with a plastic hammer carefully not to damage seal.
(4) Fit thrust ring (4) and snap ring (11).
-Fit the snap ring in the groove correctly.
(5) Fit O-ring (8) and install flange (3).
(6) Install spring washer (14) and bolt (12).
Tools: Socket: 17 mm
or
Tools: Spanner: 17 mm
-Tightening torque : 52 to 57 N-m (38 to 42 lbf-ft)
-Put pipe through the locking pin of the shaft, and check that the shaft rotates smoothly at a torque of approximately 78 to 108 N-m (58 to 80 lbf-ft)
33.2.6.3 MAINTENANCE STANDARDS
33.2.6.3.1 Check Procedures and Remedy
…

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3,500+ total pages, bookmarked, Searchable, Printable, high quality PDF

9-91831 – Case PELLE HYDRAULIQUE modèle CX20B, CX22B, CX27B MANUEL DE SERVICE (FR).pdf
9-91841 – Case HYDRAULIC EXCAVATOR model CX20B, CX22B, CX27B SHOP MANUAL (EN).pdf
9-91851 – Case HYDRAULIKBAGGER Modell CX20B, CX22B, CX27B REPARATUR HANDBUCH (DE).pdf
9-91861 – Case EXCAVADORA HIDRÁULICA modelo CX20B, CX22B, CX27B MANUAL DE REPARACIONES (ES).pdf
9-91871 – Case ESCAVATORE IDRAULICO modello CX20B, CX22B, CX27B MANUALE ISTRUZIONI PER LE RIPARAZIONI (IT).pdf

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the CNH Excavators CX20B, CX22B, CX27B. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your CNH Excavators CX20B, CX22B, CX27B like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

EXCERPT:
(1) Engage the rubber crawler with the sprocket and mount it on the idler.
(2) Put steel pipes (P) in the rubber crawler, turn the sprocket in the reverse direction slowly and then the rubber crawler has floated off the idler, stop the rotating.
(3) Slide the rubber crawler to the position to be set on idler exactly.
Fig. 34-5 Installing rubber crawler
(4) Confirm that the rubber crawler is engaged securely with the sprocket, idler and lower roller.
(5) Tighten the grease nipple for the crawler adjuster, and adjust tension by feeding grease.
…