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JCB Fastrac 125, 135, 145, 150, 155, 185 Tractors Factory Service & Shop Manual


JCB Fastrac 125, 135, 145, 150, 155, 185

MJCB125FT185OPES.zip
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for JCB Fastrac 125, 135, 145, 150, 155, 185. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Fastrac 125, 135, 145, 150, 155, 185 Agricultural Tractors service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

“Service Manual (9803_8000).pdf”
JCB Fastrac 125, 135, 145, 150, 155, 185 Service Manual
677 pages; Publication No. 9803/8000

Service Manual – JCB Fastrac 125, 135, 145, 150, 155, 185
TABLE OF CONTENTS
General Information
Section 1 – Genera/Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section A – Optional equipment
Section B – Body & Framework
Section C – Electrical System
Section D – Controls System
Section E – Hydraulics System
Section F – Transmission System
Section G – Brakes
Section H – Steering
Section S – Suspension
Section T – Engine

— — — — — — — — — — — — — — — — — — — — — — — — — — —

“Technical Information.pdf”
Technical Bulletin; 427 pages

— — — — — — — — — — — — — — — — — — — — — — — — — — —

“Parts catalog.pdf”
CONTRACTOR 150T, FASTRAC 12,5 FASTRAC 135T, FASTRAC 145T, FASTRAC 155T, FASTRAC 185Ti, FASTRAC-155T, FASTRAC-185Ti; 1,651 pages

EXCERPT:
Transmission – Section F
Dismantling and Assembly
Dismantling
Note: Drive shaft assembly A will have been separated from the clutch assembly during removal.
WRNING
Always wear safety glasses when dismantling assemblies containing components under pressure from springs. This will protect against eye injury from
components accidentally flying out.
1 Support the clutch assembly in a suitable jig or vice.
2 Use tool 892100812 to prevent the yoke 4 from rotating and remove stake nut 2 and washer 3. Discard the stake nut.
3 Remove the yoke 4.
4 Remove and discard oil seal 5.
5 Remove the cir-clip 6 from the housing 1 then drive the clutch out of the housing using a soft-faced hammer.
6 Remove bearing 7 using a suitable puller.
7 Remove plug 8 and bonded washer 9. Remove circlip 10. Carefully remove springs 11 and 12.
8 Withdraw the PTO brake piston 13 and brake pad 14. Remove and discard ‘0’ ring 15.
9 Remove plug 16 and washer 17.
10 Carefully remove circlip 18 and retaining plate 19 (collect and retain shim plates X if fitted).
11 Remove the clutch friction/counter plates. There are ten friction plates 20 and nine counter plates 21 for the front clutch pack and twelve friction plates 20 and eleven counter plates 21 for the rear clutch pack. These must be kept together in sets. DO NOT mix the plates with those from other clutches.
12 Remove retaining plate 22 and Belleville spring 23.
13 Position the clutch assembly in a press to compress piston spring 26, using a suitable press operated tool as shown at Y (or tool part number 892/00916 if a press is not available), then remove circlip 24. Ease the press to allow the spring to expand, then remove spring retainer 25 and the spring.
14 Knock the clutch shaft on a piece of aluminum (or wood) to remove piston 27. Check that the piston liner 28 is a good fit on the piston.
15 Remove and discard ‘0’ ring 29 from the piston and ‘0’ ring 30 from the shaft of item 31.
16 Remove and discard the three piston rings 32.
17 Dismantle the shaft assembly A by removing bearing 33, circlip 34 and bearing 35.
Assembly
Assembly is basically the reverse of the dismantling procedure, but note the following:

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JCB 3DX, 4DX Backhoe Loader Factory Service & Shop Manual


Pages from 9813-2050 – JCB 3DX, 4DX Backhoe Loader Service Manual

MJCB3DX4DXOPES.zip
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for JCB 3DX, 4DX Backhoe Loader. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB 3DX, 4DX Backhoe Loader service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
550-42426 – JCB 3DX Backhoe Loader Service Manual.pdf
550-42914 – JCB India 4DX Backhoe Loader Service Manual.pdf
9813-2050 – JCB 3DX, 4DX Backhoe Loader Service Manual.pdf

EXCERPT:
3DX / 4DX Backhoe Loader
Service Manual – 3DX / 4DX Backhoe Loader
Section 1 – General Information
Section 2 – Operator’s Manual
Section A – Attachments
Section B – Body and Framework
Section C – Electrics
Section D – Controls
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Steering

Bucket Crowd Ram
Removal
Fig 128. (T 161).
1 Park the machine on firm level ground, engage the parking brake and set the transmission to neutral.
Lower the backhoe and loader end to the ground and stop the engine.
!MWARNING
Hydraulic Pressure
Hydraulic fluid at system pressure can injure you.
Before connecting or removing any hydraulic hose, residual hydraulic pressure trapped in the service hose line must be vented. Make sure the hose service line has been vented before connecting or removing hoses. Make sure the engine cannot be started while the hoses are open.
2 Vent residual hydraulic pressure from the backhoe hoses by operating the backhoe controls back and forth several times.
Note: If a hose burst protection valve is fitted on the ram, the system will not vent. Extreme caution must be used when releasing hydraulic connections – release the
connections one turn and allow the pressure to dissipate.
3 Label and then remove the bucket crowd ram hoses
A. Plug and cap all open orifices to prevent loss of fluid and ingress of dirt.

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JCB 3CX, 4CX, 214e, 214, 215, 217 & Variants Backhoe Loader Factory Service & Shop Manual


JCB 3CX, 4CX, 214e, 214, 215, 217


INSTANT DOWNLOAD


Complete workshop & service manual with electrical wiring diagrams for JCB 2D, 2DS, 3, 3C, 3CS, 3CX, 3D, 4C, 4CN, 4CX, 5CX, 214e, 214, 214S, 215, 215E, 215S, 217, 217S, 700, 1400B, 1550B, 1700B & Variants Backhoe Loader. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB 2D, 2DS, 3, 3C, 3CS, 3CX, 3D, 4C, 4CN, 4CX, 5CX, 214e, 214, 214S, 215, 215E, 215S, 217, 217S, 700, 1400B, 1550B, 1700B Backhoe Loaders service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:745MB PDF
9802-8000 – JCB 3C, 3CX, 3D, 3DS, 4CT Backhoe Loader Parts Catalog.pdf
9803-1200 – Leyland 38 TD and 4/98NT Engine Service Workshop.pdf
9803-3250 – JCB 3C, 3CX, 3D, 4C, 4CN, 4CX, 214, 215, 217 (S.N. 290000&up) Excavator Loader Service Manual.pdf
9803-3257U – JCB 200 Series (3CX, 1400B, 1550B, 1700B) Backhoe Loader (SN 334,001&up) Service Manual.pdf
9803-3260 Issue 9 – JCB 3CX, 4CX & Variants Backhoe Loader Service Manual.pdf
9803-3270 – JCB 3CX, 4CX, 214, 215, 217 & Variants Backhoe Loader Service Manual.pdf
9803-3280 Issue 4 – JCB 3CX, 4CX, 214e, 214, 215, 217 & Variants Backhoe Loader Service Manual.pdf
9803-3280 Issue 9 – JCB 3CX, 4CX, 214e, 214, 215, 217 & Variants Backhoe Loader Service Manual.pdf
9803-3290 – JCB 3C, 3CX, 4CX Backhoe Loader Service Manual.pdf
9813-0250 – 3C, 3CX, 3CX Super, 4C, 4CX, 5CX, 214, 214S, 215, 215E, 215S, 217, 217S Backhoe Loader Service Manual.pdf
PCA 110M – BMC 3-cyl & 4-cyl Engien Parts Catalog.pdf
9803-3200 – JCB 2D, 2DS, 3, 3C, 3CS, 3D, 700 Excavator Loader Service Manual.pdf
JCB 2, 3, 3C & 4C (MK1) Operator’s Parts Book.pdf
JCB 2D-2DS-3-3C-3CS-3D-700 (MK2 & MK3 Range) (Manual Gearbox & Torque Converter) Excavator Loader Workshop Manual.pdf

EXCERPT:
Excavator Valve
Removal and Replacement Variable Flow
! WARNING
Make the machine safe before working underneath it. Park the machine on level ground, lower the arms. Apply the parking brake, put the transmission in neutral and stop the engine. Chock both sides of all four wheels.
Disconnect the battery, to prevent the engine being started while you are beneath the machine.
! DANGER
Hydraulic Pressure
Hydraulic fluid at system pressure can injure you. Before disconnecting or connecting hydraulic hoses, stop the engine and operate the controls to release pressure trapped in the hoses. Make sure the engine cannot be started while the hoses are open.
Removal
1 Sideshift the carriage to one side as shown (sideshift machines only). Lower the backhoe and loader end to the ground and stop the engine.
2 Operate the valve block levers back and forth to vent residual pressure.
3 Remove the hose guide A (this makes access to the valve block easier).
3 Remove clevis pins B to disconnect the control levers from the valve block spools.
4 Disconnect all hydraulic hoses from the valve block and plug all orifices to prevent ingress of dirt. Label each hose before disconnecting, this will ensure correct position when refitting.
5 Insert two M10 bolts through the eye end spools (three spools each end) as shown. Make sure the bolt has a retaining nut on each end. When the bolts are in place thread suitable slings around the bolts as shown.
! CAUTION
This component is heavy. Do not attempt to remove it unless its weight is held by a sling. Make sure that the sling is attached to a suitable lifting appliance.
7 Remove nuts C and lower the valve block to the ground.


INSTANT DOWNLOAD


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JCB 2CX, 2DX, 210, 212 & Variants Backhoe Loader Factory Service & Shop Manual


Pages from 9803-7110 – JCB 2CX, 2DX, 210, 212 & Variants Backhoe Loader Service Manual


INSTANT DOWNLOAD


Complete workshop & service manual with electrical wiring diagrams for JCB Backhoe Loader 2CX, 2DX, 210, 210S, 210SL, 212, 212S & Variants. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Backhoe Loader 2CX, 2DX, 210, 210S, 210SL, 212, 212S & Variants service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9802-8860 – JCB 212SU LE Backhoe Loader Part Catalog.pdf
9803-7110 – JCB 2CX, 2DX, 210, 212 & Variants Backhoe Loader Service Manual.pdf
9803-7130 – JCB 210S, 210SL, 212S Backhoe Loader Service Manual.pdf
9813-0600 – JCB 2DX BSIII India Backhoe Loader Service Manual.pdf

EXCERPT:
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Maintenance
Section B – Body and Framework
Section C – Electrics
Section D – Controls
Section E – Hydraulics
Section F – Transmissions
Section G – Brakes
Section H – Steering
Section K – Engine

Removal and Replacement
Removal
1 Park the machine on firm level ground. Engage the parking brake and set the transmission to neutral.
2 Lower the loader shovel to the ground.
3 Make sure that the backhoe assembly is set central to the mainframe as shown. If necessary `sideshift’ the backhoe into a central position.
4 Remove the stabiliser foot D, refit pivot pin to engage stabiliser ram.
5 K Fig 2. ( T B-68). Remove the inner leg:
a Disconnect hydraulic hoses to stabiliser ram.
b Use suitable lifting equipment, lift the inner leg clear.
c Remove the wear pads.
Replacement
Replacement is a reversal of the removal sequence.
Select suitable size upper pads A to achieve a maximum permissible float of 1 mm (0.039 in).
Make sure that the bottom pads C are held in position before guiding the inner leg into position. If the lower pads are not secured then the inner leg could dislodge the pads during assembly.
When the inner leg is in position adjust the bottom pads.
K Wear Pad – Adjustment ( T B-66).
Apply a high pressure grease such as JCB HP Grease (part number 4003/2000) to the threads of pad B.


INSTANT DOWNLOAD


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JCB 1CX, 208S Backhoe Loader Factory Service & Shop Manual


Pages from 9803-9960 – JCB 1CX Backhoe Loader (Series 1 & Series 2) Service Manual

MJCB1CXOPEK.zip
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for JCB 1CX, 208S Backhoe Loader. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB 1CX, 208S Backhoe Loader service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

9803-8550 – JCB 1CX, 208S Backhoe Loader Service Manual.pdf
9803-9960 – JCB 1CX Backhoe Loader (Series 1 & Series 2) Service Manual.pdf

EXCERPT:
General Information 1
Care & Safety 2
Routine Maintenance 3
Attachments A
Body & Framework B
Electrics C
Controls D
Hydraulics E
Transmission F
Brakes G
Engine K

Service Manual – 1CX
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Maintenance
Section A – Attachments
Section B – Body and Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section J – Tracks
Section K – Engine

Pumps
Removal and Replacement
Fig 1.
Note: The illustration shows an early pump but although later pumps are visually different the same procedure applies.
Removal
Disconnect the battery. Remove the front floor plates. See Section 3. Drain the hydraulic tank. Disconnect the microswitch at the base of the seat. Remove the two front and the left hand rear bolts securing the seat. Slacken but do not remove the right hand rear bolt. The seat can now be rotated towards the rear of the machine. Unclip the wiring loom and battery lead from the front seat mounting rail. Remove the seat mounting rail.