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Case 430/440/440CT Workshop Repair & Service Manual + 430 Skid Steer Parts Catalog


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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Case 430, 440, 440CT Skid Steer/Compact Track Loader. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your Case 430, 440, 440CT like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Case 430, 440, 440CT Skid Steer/Compact Track Loader is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

1,100+ pages, bookmarked, Searchable, Printable, high quality PDF

6-78960 – Case 430, 440 SKID STEER Service Manual.pdf; 524 pages

87578830 NA (Replaces 87364091 NA)- 430, 440, 440CT Skid Steer & Compact Track Loader (Mechanical and Pilot Control Machines-H and ISO Pattern) Repair Manual.pdf – 697 pages
430/440/440CT (Mechanical and Pilot Control Machines-H and ISO Pattern)
Revised 01-2007
Issued 03-2006
Replaces 87364091 NA
87578830 NA

7-9721 – 430 Skid Steer Parts Catalog.pdf – 1,300 pages

EXCERPT:
Description Section Number Publication
Form Number
General Tab 1
Section Index – General 6-79150
Fluids and Lubricants 1001 6-79031
Standard Torque Specifications 1002 7-52931
Metric Conversion Chart 1003 7-52950
Engines Tab 2
Section Index – Engines 6-79160
Engine and Radiator Removal and Installation 2000 6-79290
For Engine Repair – See Engine Service Manual 6-74500
Fuel Systems Tab 3
Section Index – Fuel Systems 6-79170
For Fuel System Repair – See the Engine Service Manual 6-74500
Electrical Tab 4
Section Index – Electrical 6-79181
Electrical System Specifications, Troubleshooting, and Schematics (Mechanical
and Pilot Control Machines) 4001 6-79371
Battery 4005 7-51310
Starter and Starter Solenoid 4006 7-53090
Tracks Tab 5
Section Index – Tracks 5-2630
Tracks 5001 5-2610
Drive Sprocket, Idler Wheels, and Rollers 5002 5-2620
Power Train Tab 6
Section Index – Power Train 6-79191
Hydrostatic System “How it Works” (ISO- Pattern and H-Pattern Pilot Control Machines) 6000 5-4930
Hydrostatic System Troubleshooting 6001 6-79331
Hydrostatic System Troubleshooting (Machines Equipped with Pilot Controls) 6001 5-4910
Removal and Installation of Hydrostatic Components (Mechanical and Pilot Control Machines) 6002 6-79322
Drive Coupling 6003 6-79230
Piston Pump 6004 6-49580
Piston Pump (Machines Equipped with Pilot Controls) 6004 5-4920
Drive Motors Single Speed 6005 6-79000
Drive Motors Two Speed 6005 6-79010
Sprocket, Chains, and Axle Assemblies 6007 6-79300
Wheels and Tires 6011 6-79310
Brakes Tab 7
Section Index – Brakes 6-79200
Removal and Installation of Park Brake Components 7002 6-79441
Hydraulics Tab 8
Section Index – Hydraulics 6-79212
Hydraulic System Troubleshooting and Schematics (Mechanical and Pilot Control Machines) 8001 6-79342
Cleaning the Hydraulic System and Hydrostatic System 8002 6-45290
Removal and Installation of Hydraulic Components 8003 6-79431
Gear Pump (Equipment and High Flow) 8004 6-79350
Loader Control Valve 8005 5-2640
Cylinders 8006 6-79360
Flat Faced Couplers 8007 7-54740
Accumulator for Ride Control 8013 6-45550
Mounted Equipment Tab 9
Section Index – Mounted Equipment 6-79220
Pedals and Levers 9001 6-79421
Loader 9002 6-79390
Attachment Coupler 9003 6-79400
ROPS Canopy, Seat, Seat Belts, and Operators Compartment 9004 6-79410
Heater 9006 6-79450
Air Conditioning Troubleshooting for Systems with R-134A Refrigerant 9011 6-79460
Air Conditioner System Gauges and Testing for Systems with R-134A
Refrigerant 9012 6-79470
Air Conditioner System Service for Systems with R-134A Refrigerant
Refrigerant Recovery, Compressor Removal and
System Evacuation and Recharging
9013 6-79480
Air Conditioner Component Service for Systems with R-134A Refrigerant 9014 6-79490
Schematic Set Hydraulic and Electrical Schematic Foldout In Rear Pocket 5-5350

TANDEM (HYDROSTATIC) PUMP
Removal
STEP 1
Remove the cap from the hydraulic reservoir.
STEP 2
Connect a vacuum pump to the hydraulic reservoir.
STEP 3
Start the vacuum pump.
STEP 4
Tag and disconnect all hoses from the tandem pump.
Install plugs in the hoses and caps on the fittings.
STEP 5
Remove the access plate for the gear pump. Tag and disconnect all hoses from the gear pump. Install plugs in the hoses and caps on the fittings.
STEP 6
Stop the vacuum pump.
STEP 7
Disconnect all the electrical connections from the tandem pump.
STEP 8
Remove the nuts, washers, and control linkages from the tandem pump.
STEP 9
Connect acceptable lifting equipment to the tandem pump.
STEP 10
Remove the bolts and washers from the tandem pump mounting flange.
STEP 11
Move the tandem pump away from the engine.
STEP 12
Remove the tandem pump from the machine.
Installation
STEP 1
If the pump drive coupler hub was removed from the tandem pump input shaft, install the pump drive coupler hub onto the tandem pump input shaft. See illustration on page 7
STEP 2
1. DIMENSION FROM PUMP FLANGE TO OUTER HUB FACE (56.5 MM)
The outer face of the pump drive coupler hub should extend 56.5 MM (2.23 inches) from the pump mounting flange as shown in the illustration above.
Tighten the pump drive coupler hub set screws to a torque of 50 to 54 Nm (37 to 40 pound – feet).
STEP 3
Connect acceptable lifting equipment to the tandem pump. Use the lifting equipment and move the tandem pump into the mounting location.
STEP 4
Move the tandem pump towards the engine. Engage the splines of the pump drive coupler hub with the splines in the pump drive flange.
STEP 5
Apply Loctite No. 243 to the threads of all the bolts except for the 2 bottom support mounting bolts.

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Case 430/440/440CT Workshop Repair & Service Manual + 430 Skid Steer Parts Catalog


Download Link

INSTANT DOWNLOAD (add to cart)

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Case 430, 440, 440CT Skid Steer/Compact Track Loader. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your Case 430, 440, 440CT like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Case 430, 440, 440CT Skid Steer/Compact Track Loader is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

1,100+ pages, bookmarked, Searchable, Printable, high quality PDF

6-78960 – Case 430, 440 SKID STEER Service Manual.pdf; 524 pages

87578830 NA (Replaces 87364091 NA)- 430, 440, 440CT Skid Steer & Compact Track Loader (Mechanical and Pilot Control Machines-H and ISO Pattern) Repair Manual.pdf – 697 pages
430/440/440CT (Mechanical and Pilot Control Machines-H and ISO Pattern)
Revised 01-2007
Issued 03-2006
Replaces 87364091 NA
87578830 NA

7-9721 – 430 Skid Steer Parts Catalog.pdf – 1,300 pages

EXCERPT:
Description Section Number Publication
Form Number
General Tab 1
Section Index – General 6-79150
Fluids and Lubricants 1001 6-79031
Standard Torque Specifications 1002 7-52931
Metric Conversion Chart 1003 7-52950
Engines Tab 2
Section Index – Engines 6-79160
Engine and Radiator Removal and Installation 2000 6-79290
For Engine Repair – See Engine Service Manual 6-74500
Fuel Systems Tab 3
Section Index – Fuel Systems 6-79170
For Fuel System Repair – See the Engine Service Manual 6-74500
Electrical Tab 4
Section Index – Electrical 6-79181
Electrical System Specifications, Troubleshooting, and Schematics (Mechanical
and Pilot Control Machines) 4001 6-79371
Battery 4005 7-51310
Starter and Starter Solenoid 4006 7-53090
Tracks Tab 5
Section Index – Tracks 5-2630
Tracks 5001 5-2610
Drive Sprocket, Idler Wheels, and Rollers 5002 5-2620
Power Train Tab 6
Section Index – Power Train 6-79191
Hydrostatic System “How it Works” (ISO- Pattern and H-Pattern Pilot Control Machines) 6000 5-4930
Hydrostatic System Troubleshooting 6001 6-79331
Hydrostatic System Troubleshooting (Machines Equipped with Pilot Controls) 6001 5-4910
Removal and Installation of Hydrostatic Components (Mechanical and Pilot Control Machines) 6002 6-79322
Drive Coupling 6003 6-79230
Piston Pump 6004 6-49580
Piston Pump (Machines Equipped with Pilot Controls) 6004 5-4920
Drive Motors Single Speed 6005 6-79000
Drive Motors Two Speed 6005 6-79010
Sprocket, Chains, and Axle Assemblies 6007 6-79300
Wheels and Tires 6011 6-79310
Brakes Tab 7
Section Index – Brakes 6-79200
Removal and Installation of Park Brake Components 7002 6-79441
Hydraulics Tab 8
Section Index – Hydraulics 6-79212
Hydraulic System Troubleshooting and Schematics (Mechanical and Pilot Control Machines) 8001 6-79342
Cleaning the Hydraulic System and Hydrostatic System 8002 6-45290
Removal and Installation of Hydraulic Components 8003 6-79431
Gear Pump (Equipment and High Flow) 8004 6-79350
Loader Control Valve 8005 5-2640
Cylinders 8006 6-79360
Flat Faced Couplers 8007 7-54740
Accumulator for Ride Control 8013 6-45550
Mounted Equipment Tab 9
Section Index – Mounted Equipment 6-79220
Pedals and Levers 9001 6-79421
Loader 9002 6-79390
Attachment Coupler 9003 6-79400
ROPS Canopy, Seat, Seat Belts, and Operators Compartment 9004 6-79410
Heater 9006 6-79450
Air Conditioning Troubleshooting for Systems with R-134A Refrigerant 9011 6-79460
Air Conditioner System Gauges and Testing for Systems with R-134A
Refrigerant 9012 6-79470
Air Conditioner System Service for Systems with R-134A Refrigerant
Refrigerant Recovery, Compressor Removal and
System Evacuation and Recharging
9013 6-79480
Air Conditioner Component Service for Systems with R-134A Refrigerant 9014 6-79490
Schematic Set Hydraulic and Electrical Schematic Foldout In Rear Pocket 5-5350

TANDEM (HYDROSTATIC) PUMP
Removal
STEP 1
Remove the cap from the hydraulic reservoir.
STEP 2
Connect a vacuum pump to the hydraulic reservoir.
STEP 3
Start the vacuum pump.
STEP 4
Tag and disconnect all hoses from the tandem pump.
Install plugs in the hoses and caps on the fittings.
STEP 5
Remove the access plate for the gear pump. Tag and disconnect all hoses from the gear pump. Install plugs in the hoses and caps on the fittings.
STEP 6
Stop the vacuum pump.
STEP 7
Disconnect all the electrical connections from the tandem pump.
STEP 8
Remove the nuts, washers, and control linkages from the tandem pump.
STEP 9
Connect acceptable lifting equipment to the tandem pump.
STEP 10
Remove the bolts and washers from the tandem pump mounting flange.
STEP 11
Move the tandem pump away from the engine.
STEP 12
Remove the tandem pump from the machine.
Installation
STEP 1
If the pump drive coupler hub was removed from the tandem pump input shaft, install the pump drive coupler hub onto the tandem pump input shaft. See illustration on page 7
STEP 2
1. DIMENSION FROM PUMP FLANGE TO OUTER HUB FACE (56.5 MM)
The outer face of the pump drive coupler hub should extend 56.5 MM (2.23 inches) from the pump mounting flange as shown in the illustration above.
Tighten the pump drive coupler hub set screws to a torque of 50 to 54 Nm (37 to 40 pound – feet).
STEP 3
Connect acceptable lifting equipment to the tandem pump. Use the lifting equipment and move the tandem pump into the mounting location.
STEP 4
Move the tandem pump towards the engine. Engage the splines of the pump drive coupler hub with the splines in the pump drive flange.
STEP 5
Apply Loctite No. 243 to the threads of all the bolts except for the 2 bottom support mounting bolts.

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Case 410, 420 Skid Steers Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Case 410, 420 Skid Steers. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

Case 410, 420 Skid Steers service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

468 pages, bookmarked, Searchable, Printable, high quality PDF

6-78950 – Case 410, 420 SKID STEER Service Manual

EXCERPT:
STARTER SOLENOID TEST
This test will check the condition of the pull-in winding and the hold-in winding in the starter solenoid.
The jumper cable connected to the starter mounting flange and the motor terminal must have a common connection at the negative battery post.
Starter Solenoid Test Procedure
1. Remove the rubber boot from the motor terminal. Remove the nut and lock washer from the motor terminal. Then remove the wire from the motor terminal.
2. Connect a jumper cable to the positive battery post of a fully charged 12 volt battery. Connect the other end of the jumper cable to the battery terminal in the starter solenoid housing.
3. Connect a jumper wire to the battery terminal and the switch terminal in the starter solenoid housing. The jumper wire must be made from No. 10 or larger wire.
4. Connect the jumper cable with the common connection to the starter mounting flange and the motor terminal in the starter solenoid housing.
NOTE: Steps 5 and 7 must be done in a maximum of 15 seconds to prevent damage to the pull-in winding and the hold-in winding.
5. Connect the jumper cable with the common connection to the negative battery post. The pinion gear on the starter drive must come all the way out rapidly and with force.
6. If the pinion gear did not come out rapidly and with force, the pull-in winding is damaged. The complete starter solenoid housing assembly must be replaced.
7. Disconnect the jumper cable from the motor terminal in the starter solenoid housing. The pinion gear on the starter drive must not move toward the starter drive housing.
8. If the pinion gear started to move toward the starter drive housing, the hold-in winding is damaged. The complete starter solenoid housing assembly must be replaced.

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Case 327B, 330B Articulated Dump Trucks Factory Service & Shop Manual


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Case 327B, 330B Articulated Dump Trucks Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for Case 327B, 330B Articulated Dump Trucks . It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Case 327B, 330B Articulated Dump Trucks service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

3,800+ pages, bookmarked, Searchable, Printable, high quality PDF

“87573455 NA.pdf”
Case 327B, 330B Articulated Dump Trucks Service Manual; 1214 pages
Issued 11-2006

“84187913.pdf”
Case 327B, 330B Articulated Dump Trucks Service Manual; 1278 pages
Print No. 84187913
First Edition English 09/09 From serial no. ZCNAD30TP8P457003

“84150684 NA.pdf”
Case 327B, 330B Tier 3 Simplemux Articulated Truck Service Manual; 1397 pages
ASN HHD03(27)(30)BN_PG56092~ HHD03(27)(30)BN_PG56076~ 84150684 NA
Issued 01June 08

EXCERPT:
327B-330B
SECTION 5 AUTOMATIC TRANSMISSION
CLEANING, INSPECTING AND CHECKING
Cleaning components
All components must be clean to allow an effective inspection. During assembly, do not let dust and foreign bodies inside the trans- mission. Even the smallest particles can damage accurately mated components. Use petroleum based solvents for cleaning only, with the exception of benzene and derivatives. Solvents such as trichlorethylene, benzol, acetone and all aromatic products may damage polyacrylic rubber seals.

Accurately clean all removed parts. Follow the precautions below:
* Accurately clean the guards, inside and out, to allow checking and to prevent dirt from penetrating inside;
* use only solvent to clean the clutch plates. Clean all other metal transmission components perfectly with solvent or steam. Do not use caustic soda based solutions for steam cleaning;
* dry all components with compressed air, except for the bearings. Apply grease to steam cleaned components immediately after drying;
* clean oil pipes by passing a piece of soft wire in both direction and washing with solvent. Dry the pipes with compressed air;

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Case 85XT/90XT/95XT Skid Steers Workshop Repair & Service Manual


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INSTANT DOWNLOAD (add to cart)


Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Case 85XT, 90XT, 95XT Skid Steers. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your Skid Steers like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Case 85XT, 90XT, 95XT Skid Steers is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

1,436 pages, bookmarked, Searchable, Printable, high quality PDF
7-52254 – 85XT, 90XT, 95XT Skid Steers Service Manual.pdf;

EXCERPT:
HYDRAULIC COMPONENTS
Components Defined
Reservoir – Located in the left rear of chassis.
Pressurized to 34.5 kpa (5 psi), with a -3.5 kpa (- 0.5 psi) vacuum breaker. A 100 mesh suction screen is located near the bottom of the reservoir to supply filtered oil to the hydraulic gear pump.
Hydraulic gear pump – Supplies flow to charge the hydrostatic tandem pump assembly and operate the hydraulic system.
Constant pressure priority valve – Integrated with the hydraulic gear pump to provide priority oil
flow to charge the hydrostatic tandem pump assembly, with remaining flow supplying the hydraulic system.
Loader control valve – Is a three spool valve controlling the loader, bucket and auxiliary circuits.
The main relief valve is also par t of the valve assembly.
Bucket cylinders – Used to control the movement of the bucket with cushioning employed at the rod end of the cylinder.
Loader lift cylinders – Used to raise and lower the loader frame with cushioning employed at the base end of the cylinder.
Auxiliary disconnects -Located on the left loader frame for the purpose of auxiliary hydraulic power to attachments.
Return filter – Provides 2 Micron filtration for return oil from the hydraulic system.
Charge filter – Filters charge oil prior to entering the hydrostatic tandem pump assembly. Provides 2 Micron filtration.
Oil cooler – Cools hydraulic system return oil and hydrostatic drains.
Self Leveling Valve – Used to maintain a level bucket position as the loader frame is raised.
Reservoir
The hydraulic system begins at the reservoir located in the left rear frame. The reservoir has a capacity of 66.2 litres (17.5 U.S. gallons) and is pressurized to 34.5 kPa (5 psi) . Pressure is controlled by the relief in the reservoir cap. A vacuum breaker is also employed in the cap to open at -3.5 kPa, (-0.5 psi) allowing air to enter the reservoir. A 100 mesh strainer is located in the outlet port of the reservoir to assure that contamination larger than 150 Microns does not enter the inlet of the hydraulic gear pump. The strainer can be removed for cleaning.
Hydraulic Pump/Priority Valve
A Sauer/Sundstrand gear pump, supplies oil for the hydraulic and hydrostatic systems. Pump flow enters an integral priority flow divider, sending priority flow 18.0 litres/min. (4.8 gpm) to the charge port, supplying charge oil to the closed-loop of the hydrostatic system. Remaining pump flow is diverted to the equipment port for use in the hydraulic system, for loader, bucket, auxiliary and power beyond circuits. Return oil from the hydraulic system passes through the filter and cooler before returning to the reservoir.
The hydraulic pump is mounted to and driven by hydrostatic tandem pump. The hydrostatic tandem pump is directly coupled to the engine and driven from the flywheel end.