Month: August 2018

Pages from KM138E00 – Hitachi EX220-3, EX220LC-3 Excavator Technical Manual (Service & Repair)

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Complete workshop & service manual with electrical wiring diagrams for Hitachi EX220, EX220LC Excavator Technical Manual. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Hitachi EX220, EX220LC Excavator Technical Manual service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
KM138E00 – Hitachi EX220-3, EX220LC-3 Excavator Technical Manual (Service & Repair).pdf
KM09001 – Hitachi EX220, EX220LC Excavator Technical Manual (Service & Repair).pdf
EM14C14 – Hitachi EX200-3, EX200LC-3, EX200H-3, EX200LCH-3, EX220-3, EX220LC-3 Excavator Operator’s Manual.pdf
EM14CNA14 – Hitachi EX220-3, EX220LC-3 Excavator Operator’s Manual.pdf
EM15DNA11 – Hitachi EX220-3, EX220LC-3 Excavator Operator’s Manual.pdf
EM147NA13 – Hitachi EX220-2, EX220LC-2 Excavator Operator’s Manual.pdf
EM15314 – Hitachi EX220, EX220LC Hydraulic Excavator Operation Manual.pdf

EXCERPT:
UPPERSTRUCTURE I Swing Dampener Valve
1. Remove backup rings (6), (8) and 0-ring (7) from body (5).
2. Remove spring (11) and spring seat (1 0) from body (5).
3. Clamp body (5) with a vise.
Remove plug (13) and 0-ring (1).: 10 mm
4. Remove piston (2), plunger (12), shim (3), spring
(4) and ball (9) from body (5) in order.
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Pages from TT157E02 – Hitachi EX200-5, EX200LC-5, EX220-5, EX220LC-5, EX230LC-5, EX270-5, EX270LC-5 Excavator Technical Manual (Troubleshooting)

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INSTANT DOWNLOAD

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Complete workshop & service manual with electrical wiring diagrams for Hitachi Excavators EX200-5, EX200LC-5, EX220-5, EX220LC-5, EX230LC-5, EX270-5, EX270LC-5. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Hitachi Excavators EX200-5, EX200LC-5, EX220-5, EX220LC-5, EX230LC-5, EX270-5, EX270LC-5 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
T157E00CIR – Hitachi EX200-5 Series Electrical Circuit Diagram
EM15SNA13 – Hitachi EX230LC-5 Excavator Operator’s Manual.pdf
TO157E02 – Hitachi EX200-5, EX200LC-5, EX220-5, EX220LC-5, EX230LC-5, EX270-5, EX270LC-5 Excavator Technical Manual (Operational Principle).pdf
TT157E02 – Hitachi EX200-5, EX200LC-5, EX220-5, EX220LC-5, EX230LC-5, EX270-5, EX270LC-5 Excavator Technical Manual (Troubleshooting).pdf
W157E02 – Hitachi EX200-5, EX200LC-5, EX220-5, EX220LC-5, EX230LC-5, EX270-5, EX270LC-5 Excavator Workshop Manual (1 of 3).pdf
W157E02 – Hitachi EX200-5, EX200LC-5, EX220-5, EX220LC-5, EX230LC-5, EX270-5, EX270LC-5 Excavator Workshop Manual (2 of 3).pdf
W157E02 – Hitachi EX200-5, EX200LC-5, EX220-5, EX220LC-5, EX230LC-5, EX270-5, EX270LC-5 Excavator Workshop Manual (3 of 3).pdf

EXCERPT:
Troubleshooting
Malfunction of preheat indicator
. Be sure to inspect wiring connections prior to troubleshooting.
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Pages from KM137E00 – Hitachi EX200-3, EX200LC-3 Excavator Technical Manual (Service & Repair)

Complete workshop & service manual with electrical wiring diagrams for Hitachi EX200, EX200LC Hydraulic Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Hitachi EX200 Hydraulic Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
EM14M13 – Hitachi EX200-5, EX200LC-5, EX210H-5, EX210LCH-5 Excavator Operator’s Manual.pdf
EM14M21 – Hitachi EX200-5, EX200LC-5, EX210H-5, EX210LCH-5 Excavator Operator’s Manual.pdf
EM147NA13 – Hitachi EX200-2, EX200LC-2 Excavator Operator’s Manual.pdf
EM14515 – Hitachi EX200, EX200LC Hydraulic Excavator Operation Manual.pdf
KM107E03 – Hitachi EX200-2 Excavator Technical Manual (Service & Repair).pdf
KM137E00 – Hitachi EX200-3, EX200LC-3 Excavator Technical Manual (Service & Repair).pdf

EXCERPT:
UNDERCARRIAGE I Center Joint
IMPORTANT:
(1) Clean all parts.
(2) Check for scratches or rough surfaces if found smooth with an oil stone.
(3) As a general rule , replace oil seals.
NOTE: (1) Apply a film of grease on the rip of dust seal (2) before installing.
(2) Thoroughly clean grooves holes. Full step apply a film of hydraulic oil or grease to the oil seal (5) before installing.
(3) Be sure to install ring (7) with the chamfered side down.
(4) Perform leaking test after assembled.
(5) Check that retaining ring (B) is installed correctly.
(6) When before installing the spindle, apply a film of hydraulic oil to body (6) inside and spindle outside then press in spindle.
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Pages from W155E01 – Hitachi EX120-5 Excavator Workshop Manual

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INSTANT DOWNLOAD

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Complete workshop & service manual with electrical wiring diagrams for Hitachi EX120-5 Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Hitachi EX120-5 Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
T155E00CIR – Hitachi EX120-5 Excavator Electrical Circuit Diagram
EM1E8NA21 – Hitachi EX120-5 Excavator Operator’s Manual.pdf
TO155E02 – Hitachi EX120-5 Excavator Technical Manual (Operational Principle).pdf
TT155E02 – Hitachi EX120-5 Excavator Technical Manual (Troubleshooting).pdf
W155E01 – Hitachi EX120-5 Excavator Workshop Manual.pdf

EXCERPT:
UNDERCARRIAGE / Front Idler
REMOVE AND INSTALL FRONT IDLER
Removal
Before removing the front idler, the tracks must be removed first. For removal and installation of the tracks, refer to “Remove and Install Tracks” section.
In this section, the procedure starts on the premise that the tracks has already been removed.
CAUTION: Front idler weight: 84 kg (185 lb)
1. Slide the front idler forward, using a pry bar.
2. Attach the front idler to a hoist, then remove the front idler (1) from track frame (3).
3. To keep front idler (1) for a time, place it on blocks as shown.
Installation
1. Attach front idler (1) to a hoist, then install it to track frame (3).
Apply a film of grease to the sliding surface between track frame (3) and bearing (2).
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Pages from KM10400 – Hitachi EX100WD Hydraulic Excavator Service Manual

Complete workshop & service manual with electrical wiring diagrams for Hitachi EX100WD Hydraulic Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Hitachi EX100WD Hydraulic Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

EM11A11 – Hitachi EX100W, EX100WD Wheel Type Hydraulic Excavator Operator’s Manual.pdf
KM10400 – Hitachi EX100WD Hydraulic Excavator Service Manual.pdf

EXCERPT:
SERVICE MANUAL TABLE OF CONTENTS
SECTION 1 HOW TO USE
SECTION 2 SPECIFICATIONS
SECTION 3 GENERAL
SECTION 4 SUPERSTRUCTURE
SECTION 5 UNDERCARRIAGE
SECTION 6 FRONT-END ATTACHMENTS
SECTION 7 HYDRAULIC SYSTEM
SECTION 8 PNEUMATIC SYSTEM
SECTION 9 ELECTRICAL SYSTEM
SECTION 10 TROUBLE SHOOTING
SECTION 11 ENGINE
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1. CONSTRUCTION AND FUNCTION
Four double acting cylinders-bucket, arm and two boom cylinders – are used on the hoe attachment . All cylinders are similar operation and construction in general.
Two boom cyl inders are interchangeable each other except pipes . Bucket cylinder has interchangeable parts with boom cylinder around pis ton and head.
Arm cyli nder of l arger diameter has no interchangeability with other cylinders.
CUSHION CYLINDER
For shock absobing of rod movement at the stroke end, cushion mechanism is provided in the top chamber of all cylinders, and the bottom chamber of arm cylinder as shown in the following f i gures .
When piston aproches to the stroke end, return oil flow through throttled passage between cushion ring and bore.
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