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Hitachi ZAXIS 160W Wheeled Excavator Factory Service & Shop Manual


Pages from WCBBE00 – Hitachi ZAXIS 160W Wheeled Excavator Workshop Manual

MHITZX160WOPES.zip
Price: $29.99 USD

Hitachi ZAXIS 160W Wheeled Excavator Factory Service & Shop Manual
Complete workshop & service manual with electrical wiring diagrams for Hitachi ZAXIS 160W Wheeled Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Hitachi ZAXIS 160W Wheeled Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
TTCBBE00 – Hitachi ZAXIS 160W Wheeled Excavator Technical Manual (Troubleshooting).pdf
WCBBE00 – Hitachi ZAXIS 160W Wheeled Excavator Workshop Manual.pdf
PCBB11 – Hitachi ZAXIS 160W Wheeled Excavator Parts Catalog.pdf
PCBBE12 – Hitachi ZAXIS 160W Wheeled Excavator Parts Catalog.pdf

EXCERPT:
SECTION 1 GENERAL INFORMATION
Group 1 Precautions for disassembling and Assembling
Group 2 Tightening Torque
Group 3 Painting
Group 4 Bleeding Air from Hydraulic Oil Tank
SECTION 2 UPPERSTRUCTURE
Group 1 Cab
Group 2 Counterweight
Group 3 Main Frame
Group 4 Pump Device
Group 5 Control Valve
Group 6 Swing Device
Group 7 Pilot Valve
Group 8 Pilot Shut-Off Valve
Group 9 Signal Control Valve
Group 10 Travel Shockless Valve
Group 11 Solenoid Valve
Group 12 Pilot Relief Valve
Group 13 Steering Valve
Group 14 Brake Valve
Group 15 Accumulator Charging Valve
Group 16 Transmission Control Valve
SECTION 3 UNDERCARRIAGE
Group 1 Swing Bearing
Group 2 Travel Motor
Group 3 Center Joint
Group 4 Transmission
Group 5 Axle
Group 6 Axle Lock Cylinder
Group 7 Operate-Check Valve
SECTION 4 FRONT ATTACHMENT
Group 1 Front Attachment
Group 2 Cylinder
Group 3 Hose-Rupture Safety Valve
Group 4 Operate-Check Valve
SECTION 5 ENGINE

UNDERCARRIAGE / Operate-Check Valve
REMOVE AND INSTALL OPERATE-CHECK VALVE (FOR AXLE LOCK CYLINDER)
CAUTION: Be sure to bleed air from hydraulic oil tank before starting the work.
(Refer to “Bleeding Air from Hydraulic Oil Tank” on page W1-4-1.)
Removal
1. Disconnect pipes (2) (2 used) from operate-check valve (1). Cap the open ends. : 19 mm
2. Remove socket bolts (3) (4 used) to remove operate-check valve (1) from the axle lock cylinder.
Cap the open ends of the axle lock cylinder. : 6 mm
Installation
1. Install operate-check valve (1) to the axle lock cylinder with socket bolts (3) (4 used). : 6 mm
: 20 N⋅m (2.0 kgf⋅m, 14.5 lbf⋅ft)
2. Connect pipes (2) (2 used). : 19 mm
: 29.5 N⋅m (3.0 kgf⋅m, 21.5 lbf⋅ft)

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Hitachi ZAXIS 160LC, 180LC, 180LCN Excavator Factory Service & Shop Manual


Pages from W1F1E01 – Hitachi ZAXIS 160LC, 180LC, 180LCN Excavator Workshop Manual

MHITZX160ZX180OPES.zip
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for Hitachi ZAXIS 160LC, 180LC, 180LCN Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Hitachi ZX160LC, ZX180LC, ZX180LCN Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
TO1F1E02 – Hitachi ZAXIS 160LC-3, 180LC-3, 180LCN-3 Excavator Technical Manual (Operationel Principle).pdf
TO1T1E00 – Hitachi ZAXIS 160LC-3, 180LC-3, 180LCN-3 Hydraulic Excavator Technical Manual (Operationel Principle).pdf
TT1F1E02 – Hitachi ZAXIS 160LC, 180LC, 180LCN Excavator Technical Manual (Troubleshooting).pdf
TT1T1E00 – Hitachi ZAXIS 160LC-3, 180LC-3, 180LCN-3 Hydraulic Excavator Technical Manual (Troubleshooting).pdf
TT1T1E00 (attach to) – Hitchai ZAXIS 160-3 Class, 180-3 Class Electrical Diagram.pdf
W1F1E00 – Hitachi ZX160LC, 180LC, 180LCN Excavator Workshop Manual.pdf
W1F1E01 – Hitachi ZAXIS 160LC, 180LC, 180LCN Excavator Workshop Manual.pdf
EM1G641 – Hitachi ZAXIS 110-120-130-160-180-200-210-225-230-240-270-330-350 Class Excavator Operator’s Manual.pdf
EM1U123 – Hitachi ZAXIS 160-180-200-210-240-250-270-330-350 Class Hydraulic Excavator Operator’s Manual.pdf

EXCERPT:
SECTION 1 GENERAL
Group 1 Precautions for disassembling and Assembling
Group 2 Tightening Torque
Group 3 Painting
Group 4 Bleeding Air from Hydraulic Oil Tank
SECTION 2 UPPERSTRUCTURE
Group 1 Cab
Group 2 Counterweight
Group 3 Main Frame
Group 4 Pump Device
Group 5 Control Valve
Group 6 Swing Device
Group 7 Pilot Valve
Group 8 Pilot Shut-Off Valve
Group 9 Signal Control Valve
Group 10 Solenoid Valve
SECTION 3 UNDERCARRIAGE
Group 1 Swing Bearing
Group 2 Travel Device
Group 3 Center Joint
Group 4 Track Adjuster
Group 5 Front Idler
Group 6 Upper and Lower Roller
Group 7 Track
SECTION 4 FRONT ATTACHMENT
Group 1 Front Attachment
Group 2 Cylinder
SECTION 5 ENGINE AND ACCESSORY

UPPERSTRUCTURE / Control Valve
REMOVE AND INSTALL CONTROL VALVE
CAUTION: Escaping fluid under pressure may penetrate the skin, causing serious injury.
Avoid this hazard by relieving pressure before disconnecting hydraulic or other lines. Hydraulic oil may be hot just after operation and may spurt, possibly causing severe burns. Be sure to wait for oil to cool before starting any repair work.
The hydraulic oil tank cap may fly off if removed without releasing accumulated pressure first. Push the air release valve on top of the hydraulic oil tank to release any remaining pressure.
Preparation
1. Place the machine on a firm, level surface.
2. Stop the engine. Push the air release valve on top of the hydraulic oil tank to release any remaining pressure. Refer to “bleed pressure from hydraulic circuit” on page W4-2-13.
3. Remove hydraulic oil tank cap. Connect a vacuum pump to maintain negative pressure in the hydraulic oil tank.
NOTE: Be sure to run the vacuum pump continuously while working on the hydraulic system.

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Hitachi ZAXIS 140W-3 Excavator Factory Service & Shop Manual


Pages from WCEBE00 – Hitachi ZX140W-3 Hydraulic Excavator Workshop Manual

MHITZX140WOPES.zip
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for Hitachi ZAXIS 140W-3 Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Hitachi ZAXIS 140W-3 Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
TOCEBE00 – Hitachi ZAXIS 140W-3 Excavator Technical Manual (Operationel Principle).pdf
TTCEBE00 – Hitachi ZAXIS 140W-3 Wheeled Excavator Technical Manual (Troubleshooting).pdf
TTCEBE00 (atach to) – Hitachi ZAXIS 140W-3, 170W-3, 190W-3, 210W-3, 220W-3 Electrical Wiring Diagram.pdf
WCEBE00 – Hitachi ZX140W-3 Hydraulic Excavator Workshop Manual.pdf
EMCGB11 – Hitachi ZAXIS 140W-3, 170W-3, 190W-3, 210W-3 Wheeled Excavator Operator’s Manual.pdf
EMCGBEN11 – Hitachi ZAXIS 140W-3, 170W-3, 190W-3, 210W-3 Wheeled Excavator Operator’s Manual.pdf

EXCERPT:
SECTION 1 GENERAL INFORMATION
Group 1 Precautions for disassembling and Assembling
Group 2 Tightening
Group 3 Painting
Group 4 Bleeding Air from Hydraulic Oil Tank
SECTION 2 UPPERSTRUCTURE
Group 1 Cab
Group 2 Counterweight
Group 3 Main Frame
Group 4 Pump Device
Group 5 Control Valve
Group 6 Swing Device
Group 7 Pilot Valve
Group 8 Electric Lever
Group 9 Signal Control Valve
Group 10 Shockless Valve
Group 11 Solenoid Valve
Group 12 Pilot Shut-Off Solenoid Valve
Group 13 Steering Valve
Group 14 Brake Valve
Group 15 Accumulator Charging Valve
SECTION 3 UNDERCARRIAGE
Group 1 Swing Bearing
Group 2 Travel Motor
Group 3 Center Joint
Group 4 Transmission
Group 5 Axle
Group 6 Axle Lock Cylinder
Group 7 Operate-Check Valve
Group 8 Solenoid Valve
Group 9 Transmission Changeover Solenoid Valve
Group 10 Propeller Shaft
SECTION 4 FRONT ATTACHMENT
Group 1 Front Attachment
Group 2 Cylinder
Group 3 Hose-Rupture Valve
Group 4 Operate-Check Valve

UNDERCARRIAGE / Axle Lock Cylinder
REMOVAL AND INSTALLATION OF AXLE LOCK CYLINDER
CAUTION: Bleed air from the hydraulic oil tank before doing any work. (Refer to BLEED AIR FROM HYDRAULIC OIL TANK on W1-4-1.)
The procedure starts on the premise that the front axle has already been removed.
Removal
1. Disconnect hoses (1) (2 used) from operate check valve (3). Cap the open ends. : 19 mm
IMPORTANT: Do not remove operate check valve (3). If removing operate check valve (3), rod (4) may come off due to the entering air.
2. Remove socket bolts (2) (2 used) from operate check valve (3). Install eyebolts (M8, Pitch 1.25 mm) (2 used) into the hole. Attach a nylon sling onto eyebolts. Hoist and hold operate check valve (3). : 6 mm
CAUTION: Axle lock cylinder (5) weight: 38 kg (84 lb)
3. Remove socket bolts (6) (3 used), washers (7) (3 used), bolt (8) and spacer (9) from axle lock cylinder (5). : 17 mm

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Hitachi ZAXIS 130W Wheeled Excavator Factory Service & Shop Manual

OLYMPUS DIGITAL CAMERA

Pages from WCABE00 – Hitachi ZAXIS 130W Wheeled Excavator Workshop Manual
MHITZX130WOPES.zip
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for Hitachi ZAXIS 130W Wheeled Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Hitachi ZAXIS 130W Wheeled Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
EMCBB31 – Hitachi ZAXIS 130W, 160W, 180W, 210W Wheeled Excavator Operator’s Manual.pdf
TTCABE00 & TTCCBE00 (attach to) – Hitachi ZAXIS 130W, 160W, 180W, 210W Electrical Circuit Diagrams.pdf
WCABE00 – Hitachi ZAXIS 130W Wheeled Excavator Workshop Manual.pdf

EXCERPT:
SECTION 1 GENERAL INFORMATION
Group 1 Precautions for disassembling and
Assembling
Group 2 Tightening Torque
Group 3 Painting
Group 4 Bleeding Air from Hydraulic Oil Tank
SECTION 2 UPPERSTRUCTURE
Group 1 Cab
Group 2 Counterweight
Group 3 Main Frame
Group 4 Pump Device
Group 5 Control Valve
Group 6 Swing Device
Group 7 Pilot Valve
Group 8 Pilot Shut-Off Valve
Group 9 Signal Control Valve
Group 10 Travel Shockless Valve
Group 11 Solenoid Valve
Group 12 Pilot Relief Valve
Group 13 Steering Valve
Group 14 Brake Valve
Group 15 Accumulator Charging Valve
Group 16 Transmission Control Valve
SECTION 3 UNDERCARRIAGE
Group 1 Swing Bearing
Group 2 Travel Motor
Group 3 Center Joint
Group 4 Transmission
Group 5 Axle
Group 6 Axle Lock Cylinder
Group 7 Operate-Check Valve
SECTION 4 FRONT ATTACHMENT
Group 1 Front Attachment
Group 2 Cylinder
Group 3 Hose-Rupture Safety Valve
Group 4 Operate-Check Valve
SECTION 5 ENGINE

UNDERCARRIAGE / Travel Motor
REMOVE AND INSTALL TRAVEL MOTOR
CAUTION: Be sure to bleed air from hydraulic oil tank before starting the work.
(Refer to “Bleeding Air from Hydraulic Oil Tank” on page W1-4-1.)
Removal
IMPORTANT: Attach identification tags to disconnected hoses to aid re-assembly.
1. Remove socket bolts (1) (8 used) and split flanges (8) (4 used) from travel motor (7). Disconnect main hoses (2) (2 used), then cap all disconnected hose ends.
2. Disconnect drain hose (4) and pilot hose (3). Cap all disconnected hose ends. : 27 mm
CAUTION: Travel Motor Weight: 85 kg (190 lb)
3. Loosen mounting socket bolts (5) (4 used) from travel motor (7), then support the lower side of travel motor (7) by a forklift. Remove socket bolts (5) (4 used).
4. Remove travel motor (7) from transmission (6).

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Hitachi Excavators ZAXIS 110/120/125/130/135 ExcavatorFactory Service & Shop Manual


Pages from W1R7E00 – Hitachi ZAXIS 110-3, 120-3, 135US-3 Excavator Workshop Manual


INSTANT DOWNLOAD



Complete workshop & service manual with electrical wiring diagrams for Hitachi ZX110, ZX110M, ZX120, ZX125US, ZX130, ZX130K, ZX130L, ZX130LCN, ZX135UR, ZX135US, ZX135USK, ZX135USL Excavator. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Hitachi ZX 110, 110M, 120, 125US, 130, 130K, 130L, 130LCN, 135UR, 135US, 135USK, 135USL Excavator service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
TO1R7E00 – Hitachi ZX 110-3, 110M-3, 120-3, 130K-3, 130L-3, 135US-3, 135USK-3, 135USL-3 Excavator Technical Manual (Operational Principle).pdf
TT1G6EAC00 – Hitachi Air Conditioner Technical Manual (Troubleshooting) [ZAXIS 110-120-180-200-225-270-330 Class].pdf
TT1R7E00 – Hitachi ZX 110-3, 110M-3, 120-3, 130K-3, 130L-3, 135US-3, 135USK-3, 135USL-3 Excavator Technical Manual (Troubleshooting).pdf
TT187E04 – Hitachi ZAXIS 110, 110M, 120, 125US, 130, 130LCN, 135US, 135UR Excavator Technical Manual (Troubleshooting).pdf
Hitachi ZAXIS 110, 110M, 120, 125US, 135US, 135UR Excavator Technical Manual (Troubleshooting).pdf
W1R7E00 – Hitachi ZAXIS 110-3, 120-3, 135US-3 Excavator Workshop Manual.pdf
W187E02 – Hitachi ZAXIS 110, 120, 125US, 135US, 135UR Excavator Workshop Manual.pdf
W187E03 – Hitachi ZAXIS 110, 110M, 120, 125US, 130, 130LCN, 135US, 135UR Excavator Workshop Manual.pdf
EM1SEML11 – Hitachi ZAXIS 125US, 135US, 135USK, 225US, 225USR ML Crane Operator’s Manual.pdf
PIEY14 – Hitachi ZAXIS 110, 110M, 110-E Excavator Parts Catalog.pdf
PIEYE14 – Hitachi ZAXIS 110, 110M, 110-E Excavator Parts Catalog.pdf
PISIE14 – Hitachi ZAXIS 120, 120-E, 130, 130H, 130K, 130LCN Excavator Parts Catalog.pdf

EXCERPT:
UPPERSTRUCTURE / Control Valve
Disassembly of Control Valve 5-Spool Side (Lower)
19. Remove overload relief valve (139) from housing (219). : 27 mm
20. Remove socket bolts (147) (9 used). Remove pilot housing (153) and O-rings (145) (5 used) from housing (219). : 8 mm
21. Remove O-rings (118, 126), flow combiner valve assembly (112 to 129) and auxiliary flow combiner valve assembly (114 to 121) from housing (219).
IMPORTANT: Do not remove plug (114), spring (115) and poppet (116) from spool (117). When replacing these parts, replace them as an assembly.
22. Secure spool (117) in a vise by using wooden pieces. Remove bolt (121), spring (120) and washer (119) from spool (117). : 17 mm
IMPORTANT: Do not remove plug (122), spring (123) and poppet (124) from spool (125). When replacing these parts, replace them as an assembly.
23. Secure spool (125) in a vise by using wooden pieces. Remove bolt (129), spring (128) and washer (127) from spool (125). : 17 mm


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